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Ergonomics
Contents
• History
• Introduction
• Definition
• Domains of ergonomics
• Principles of ergonomics
• Branches of ergonomics
• Ergonomic related injury
• Preventive measures
History
• Ancient Greece : 5th century BC
• Hippocrates
• Archaeological record
• Bernardino Ramazzini: The First Ergonomist
History
• 1940
• World war 2
• Ergonomics Research Society (ERS)-1949, first
professional body in the world
• 1977: ERS - Ergonomics Society (ES)
• 1985: Registered Charity and Company limited
by guarantee
• 2009: ES- Institute of Ergonomics and Human
Factors (IEHF)
Ergonomics in India
• 1955: Physiology department of the Presidency
College, Kolkata
• Early sixties: Industrial Physiology division of
the Central Labour Institute, Mumbai &
• The Work Physiology and Ergonomics division of
the Central Mining Research Institute, Dhanbad
• 1966: National Institute of Occupational Health,
Ahmedabad, MoHFP
• 1971: first teaching in ergonomics, Department of
Physiology, University of Calcutta
• PG science course in Work Physiology and
Ergonomics
• All-India Institute of Hygiene and Public Health
Kolkata: focus being on load carrying and the
occupational stress of pulling a hand-pulled rickshaw
• 1979 : IIT, Bombay & IISc., Bangalore;
Ergonomics was introduced as part of the
Industrial Design curriculum at post-graduate
level
• National Institute of Design, Ahmedabad
• National Institute of Industrial Engineering,
Mumbai : Centre of Excellence in Ergonomics
and Human Factor Engineering
Introduction
• Polish scholar, Wojciech Jastrzebowski, in 1857
• Ergonomis- Greek word, 1949
• Ergon – Work , Nomos- Principles or Laws
• Enables a person to provide safety for a
worker and his environment
Definition
The study of the anatomical, physiological and
psychological aspects of man in his working
environment, with a view to the ultimate
optimisation of safety, health, comfort and
efficiency
-ILO
• Ergonomics is the study of human abilities and
characteristics which effect the design of
equipment, systems and jobs and it aims to
improve efficiency, safety and well-being
Clark and Corlett
(Oxford)
• “Fitting the job to the worker”
• Ergonomics is the scientific discipline
concerned with the understanding of
interactions among humans and other elements
of a system, and the profession that applies
theory, principles, data and methods to design
in order to optimize human well-being and
overall system performance”.
• Ergonomics helps harmonizing things that
interact with people in terms of people’s
needs, abilities and limitations
Domains of ergonomics
• Physical:
• Cognitive
• Organisational
Objectives
1. Increased physical well being .
2. Increased work quality, efficiency and
productivity at work..
3. Decreased injuries, illnesses, and workers
compensation costs
4. Decreased absenteeism and turnover
Principles
• Work activities should permit worker to adopt
several different healthy and safe postures.
• Muscle forces should be done by the largest
appropriate muscle groups available
• Work activities should be performed with joints
at about mid-point of their ROM (Ex. head,
trunk, UE)
• Improvement of working conditions and
environment.
• Selection, training and placement of the
personnel.
• Maintaining of better health standards
Elements at work
• Static work
• Force
Branches of Ergonomics
• Engineering Psychology
• Macroergonmics
• Seating Ergonomics
Ergonomics standards
• Guidelines, rules, criteria that are followed to
have uniformity
• ISO: International Organisation for
Standardization
• IEC: International Electro- technical
commission
• ITU: International Telecommunications Union
Benefits of ergonomics
• Reduction of work-related injuries
• Increased worker productivity
• Increased work quality
• Reduced absenteeism
• Increased morale
Ergonomics stress areas
Ergonomic related injuries
• CTD’s (Cumulative trauma disorders)- exposure
driven
1. RSI (Repetitive Stress injuries)
2. RMI’s (Repetitive motion injuries)
• Strains/sprains- instantaneous, event driven
Musculoskeletal disorders
• MSD’s are injuries caused by sustained
exposure to stressors or repetitive motion.
• Muscles, tendons, ligaments, bones,
circulation, or nerves
Common Body Parts Prone To
Workplace MSDs
• Back - Lower
• Neck and Upper Back
• Upper Extremities - Arms and Hands
• Lower Extremities - Legs and Feet
• Constrained postures which are often
troublesome are:
1. Forward flexion of the neck
2. Twisting of the neck
3. Elevation of the shoulders
4. Twisting of the trunk
5. Forward reaching of the upper arm
6. Abduction of the upper arm
7. Ulnar deviation of the hand
8. Extension of the wrist.
Musculoskeletal Disorders:
Signs and Symptoms
• Decreased ROM
• Decreased grip
• Swelling
• Fatigue
• Loss of function
• Numbness
• Burning sensation
• Tingling
• Pain
• Cramping
• Stiffness
Work related musculoskeletal
disorders
Condition
Shoulder Shoulder tendinitis
Rotator cuff tendinitis
Bicipital tendinitis
Shoulder capsulitis (frozen shoulder)
Neck Cervical spondylosis
Thoracic outlet syndrome
Tension neck
Elbow Lateral epicondylitis
Medial epicondylitis
Wrist and forearms Tenosynovitis of the wrist
De Quervain’s disease of the wrist
Carpal tunnel syndrome
Non-specific diffuse forearm pain
(repetitive strain injury, RSI)
RISK FACTORS which can lead to MSDs
• Awkward posture
• Static loading or sustained exertion
• Force
• Vibration
• Repetition of same motion for several hours/day
• Length of tasks without breaks
• Insufficient rest time
• Psychosocial stress
Non-work related factors for MSDs
• Physical conditioning
• Medical conditions: obesity, diabetes and
arthritis
• Pregnancy
• Psychological or workplace stress
Prevention of MSDs
• Reduction of work injuries is a collaborative effort
between employees, mangers and the health care
provider to identify risk factors both personal and
work related by implementing ergonomic changes to
create a safe and productive work environment.
 Administrative control
 Work practice control
 Engineering control
31
Administrative Control
• Employee rotation/job task expansion
• Physical adjustments to the work place
• Redesign of work methods
• Alternative tasks
• Breaks
Work Practice Control
• Safe & proper work techniques
• Training
• Physical conditioning period
32
Engineering control
• Work station
• Tools
• Facilities
Workstation Set-up
Prevention of MSDs by the employer
• Appropriate engineering controls, such as work
station, tool, and equipment design or redesign
• Work practices, such as proper lifting techniques
and keeping work areas clean
• Administrative controls, such as worker rotation,
more task variety, and increased rest breaks, and
if necessary
• Personal protective equipment, such as knee
pads, vibration gloves, and similar devices
Ergonomic assessment
Objectives
• To do an analysis of organization injury report to
identify areas/jobs with high rates & severity of injury.
• To describe symptoms of M S D and identify the risk
factor for these health problems as perceived by the
employees.
• To identify specific solutions to reduce the ergonomic
stressors, implement them and re-evaluate if needed.
Conducting Ergonomic Assesment
Guidelines by NIOSH guidelines in jobs
requiring manual handling
• Minimize the distance between the load and
the body
• Lift loads from knuckle height
• Keep the travel distance for the lift to less
than 10 feet
• Minimize twisting
• Provide good handles for grasping loads
Some important ergonomic requirements
(From ILO Ergonomic Checkpoints)
1. Materials storage and handling
• Clear and mark transport routes
• Provide ramps of 5-8% inclination instead of
small stairs
• Use mechanical devices for lifting, lowering and
moving heavy material
• Instead of carrying heavy weights divide them
into smaller lightweights e.g. 2x10 kg instead of
20 kg.
• Combine heavy lifting with physically lighter
tasks
Some important ergonomic requirements (From
ILO Ergonomic Checkpoints)
2. Hand Tools
• Use hanging tools for operations repeated in
the same place
• Provide hand support when using precision
tools
• Provide hand tools with a grip of the proper
thickness (hand diameter 30-40 mm, handle
length 125 mm and size to fit male hands)
• Provide a home for each tool (Enables good
housekeeping)
Some important ergonomic requirements
(From ILO Ergonomic Checkpoints)
3. Production machine safety
• Locate controls in sequence of operations
• Make displays and signals easy to distinguish
and easy to read
• Use properly fixed guards and interlock
devices
Some important ergonomic requirements
(From ILO Ergonomic Checkpoints)
4. Improving workstation design
• Adjust the working height around elbow
level
–Light work: at elbow level
–Precision work: above elbow level
–Hard work: below elbow level
Some important ergonomic requirements
(From ILO Ergonomic Checkpoints)
5. Lighting
• Increased use of daylight
• Light up the work area evenly
• Sufficient lighting for working
• Local lighting for precision work
• Removing shiny surfaces
• Avoid glare
Some important ergonomic requirements
(From ILO Ergonomic Checkpoints)
6. Premises
• Prevent the exposure to excessive heat
• Install effective local exhaust systems
• Increase the use of natural ventilation
Some important ergonomic requirements
(From ILO Ergonomic Checkpoints)
7. Welfare facilities
• Provide effective and acceptable personal
protective devices
References
• International ergonomics association.
http://www.iea.cc/whats/
• http://www.ergonomics.org.uk/iehf/a-brief-
history/
Thank You

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Ergonomics.pptx

  • 2. Contents • History • Introduction • Definition • Domains of ergonomics • Principles of ergonomics • Branches of ergonomics • Ergonomic related injury • Preventive measures
  • 3. History • Ancient Greece : 5th century BC • Hippocrates • Archaeological record
  • 4. • Bernardino Ramazzini: The First Ergonomist
  • 5. History • 1940 • World war 2 • Ergonomics Research Society (ERS)-1949, first professional body in the world • 1977: ERS - Ergonomics Society (ES) • 1985: Registered Charity and Company limited by guarantee • 2009: ES- Institute of Ergonomics and Human Factors (IEHF)
  • 6. Ergonomics in India • 1955: Physiology department of the Presidency College, Kolkata • Early sixties: Industrial Physiology division of the Central Labour Institute, Mumbai & • The Work Physiology and Ergonomics division of the Central Mining Research Institute, Dhanbad
  • 7. • 1966: National Institute of Occupational Health, Ahmedabad, MoHFP • 1971: first teaching in ergonomics, Department of Physiology, University of Calcutta • PG science course in Work Physiology and Ergonomics • All-India Institute of Hygiene and Public Health Kolkata: focus being on load carrying and the occupational stress of pulling a hand-pulled rickshaw
  • 8. • 1979 : IIT, Bombay & IISc., Bangalore; Ergonomics was introduced as part of the Industrial Design curriculum at post-graduate level • National Institute of Design, Ahmedabad • National Institute of Industrial Engineering, Mumbai : Centre of Excellence in Ergonomics and Human Factor Engineering
  • 9. Introduction • Polish scholar, Wojciech Jastrzebowski, in 1857 • Ergonomis- Greek word, 1949 • Ergon – Work , Nomos- Principles or Laws • Enables a person to provide safety for a worker and his environment
  • 10. Definition The study of the anatomical, physiological and psychological aspects of man in his working environment, with a view to the ultimate optimisation of safety, health, comfort and efficiency -ILO
  • 11. • Ergonomics is the study of human abilities and characteristics which effect the design of equipment, systems and jobs and it aims to improve efficiency, safety and well-being Clark and Corlett (Oxford) • “Fitting the job to the worker”
  • 12. • Ergonomics is the scientific discipline concerned with the understanding of interactions among humans and other elements of a system, and the profession that applies theory, principles, data and methods to design in order to optimize human well-being and overall system performance”.
  • 13. • Ergonomics helps harmonizing things that interact with people in terms of people’s needs, abilities and limitations
  • 14.
  • 15. Domains of ergonomics • Physical: • Cognitive • Organisational
  • 16. Objectives 1. Increased physical well being . 2. Increased work quality, efficiency and productivity at work.. 3. Decreased injuries, illnesses, and workers compensation costs 4. Decreased absenteeism and turnover
  • 17. Principles • Work activities should permit worker to adopt several different healthy and safe postures. • Muscle forces should be done by the largest appropriate muscle groups available • Work activities should be performed with joints at about mid-point of their ROM (Ex. head, trunk, UE) • Improvement of working conditions and environment. • Selection, training and placement of the personnel. • Maintaining of better health standards
  • 18. Elements at work • Static work • Force
  • 19. Branches of Ergonomics • Engineering Psychology • Macroergonmics • Seating Ergonomics
  • 20. Ergonomics standards • Guidelines, rules, criteria that are followed to have uniformity • ISO: International Organisation for Standardization • IEC: International Electro- technical commission • ITU: International Telecommunications Union
  • 21. Benefits of ergonomics • Reduction of work-related injuries • Increased worker productivity • Increased work quality • Reduced absenteeism • Increased morale
  • 23. Ergonomic related injuries • CTD’s (Cumulative trauma disorders)- exposure driven 1. RSI (Repetitive Stress injuries) 2. RMI’s (Repetitive motion injuries) • Strains/sprains- instantaneous, event driven
  • 24. Musculoskeletal disorders • MSD’s are injuries caused by sustained exposure to stressors or repetitive motion. • Muscles, tendons, ligaments, bones, circulation, or nerves
  • 25. Common Body Parts Prone To Workplace MSDs • Back - Lower • Neck and Upper Back • Upper Extremities - Arms and Hands • Lower Extremities - Legs and Feet
  • 26. • Constrained postures which are often troublesome are: 1. Forward flexion of the neck 2. Twisting of the neck 3. Elevation of the shoulders 4. Twisting of the trunk 5. Forward reaching of the upper arm 6. Abduction of the upper arm 7. Ulnar deviation of the hand 8. Extension of the wrist.
  • 27. Musculoskeletal Disorders: Signs and Symptoms • Decreased ROM • Decreased grip • Swelling • Fatigue • Loss of function • Numbness • Burning sensation • Tingling • Pain • Cramping • Stiffness
  • 28. Work related musculoskeletal disorders Condition Shoulder Shoulder tendinitis Rotator cuff tendinitis Bicipital tendinitis Shoulder capsulitis (frozen shoulder) Neck Cervical spondylosis Thoracic outlet syndrome Tension neck Elbow Lateral epicondylitis Medial epicondylitis Wrist and forearms Tenosynovitis of the wrist De Quervain’s disease of the wrist Carpal tunnel syndrome Non-specific diffuse forearm pain (repetitive strain injury, RSI)
  • 29. RISK FACTORS which can lead to MSDs • Awkward posture • Static loading or sustained exertion • Force • Vibration • Repetition of same motion for several hours/day • Length of tasks without breaks • Insufficient rest time • Psychosocial stress
  • 30. Non-work related factors for MSDs • Physical conditioning • Medical conditions: obesity, diabetes and arthritis • Pregnancy • Psychological or workplace stress
  • 31. Prevention of MSDs • Reduction of work injuries is a collaborative effort between employees, mangers and the health care provider to identify risk factors both personal and work related by implementing ergonomic changes to create a safe and productive work environment.  Administrative control  Work practice control  Engineering control 31
  • 32. Administrative Control • Employee rotation/job task expansion • Physical adjustments to the work place • Redesign of work methods • Alternative tasks • Breaks Work Practice Control • Safe & proper work techniques • Training • Physical conditioning period 32
  • 33. Engineering control • Work station • Tools • Facilities
  • 35. Prevention of MSDs by the employer • Appropriate engineering controls, such as work station, tool, and equipment design or redesign • Work practices, such as proper lifting techniques and keeping work areas clean • Administrative controls, such as worker rotation, more task variety, and increased rest breaks, and if necessary • Personal protective equipment, such as knee pads, vibration gloves, and similar devices
  • 36. Ergonomic assessment Objectives • To do an analysis of organization injury report to identify areas/jobs with high rates & severity of injury. • To describe symptoms of M S D and identify the risk factor for these health problems as perceived by the employees. • To identify specific solutions to reduce the ergonomic stressors, implement them and re-evaluate if needed.
  • 38. Guidelines by NIOSH guidelines in jobs requiring manual handling • Minimize the distance between the load and the body • Lift loads from knuckle height • Keep the travel distance for the lift to less than 10 feet • Minimize twisting • Provide good handles for grasping loads
  • 39. Some important ergonomic requirements (From ILO Ergonomic Checkpoints) 1. Materials storage and handling • Clear and mark transport routes • Provide ramps of 5-8% inclination instead of small stairs • Use mechanical devices for lifting, lowering and moving heavy material • Instead of carrying heavy weights divide them into smaller lightweights e.g. 2x10 kg instead of 20 kg. • Combine heavy lifting with physically lighter tasks
  • 40. Some important ergonomic requirements (From ILO Ergonomic Checkpoints) 2. Hand Tools • Use hanging tools for operations repeated in the same place • Provide hand support when using precision tools • Provide hand tools with a grip of the proper thickness (hand diameter 30-40 mm, handle length 125 mm and size to fit male hands) • Provide a home for each tool (Enables good housekeeping)
  • 41. Some important ergonomic requirements (From ILO Ergonomic Checkpoints) 3. Production machine safety • Locate controls in sequence of operations • Make displays and signals easy to distinguish and easy to read • Use properly fixed guards and interlock devices
  • 42. Some important ergonomic requirements (From ILO Ergonomic Checkpoints) 4. Improving workstation design • Adjust the working height around elbow level –Light work: at elbow level –Precision work: above elbow level –Hard work: below elbow level
  • 43. Some important ergonomic requirements (From ILO Ergonomic Checkpoints) 5. Lighting • Increased use of daylight • Light up the work area evenly • Sufficient lighting for working • Local lighting for precision work • Removing shiny surfaces • Avoid glare
  • 44. Some important ergonomic requirements (From ILO Ergonomic Checkpoints) 6. Premises • Prevent the exposure to excessive heat • Install effective local exhaust systems • Increase the use of natural ventilation
  • 45. Some important ergonomic requirements (From ILO Ergonomic Checkpoints) 7. Welfare facilities • Provide effective and acceptable personal protective devices
  • 46. References • International ergonomics association. http://www.iea.cc/whats/ • http://www.ergonomics.org.uk/iehf/a-brief- history/

Notas del editor

  1. Science of Ergonomics: Ancient Greece: 5th century BC: Used ergonomic principles in the design of their tools, jobs, and workplaces. Hippocrates: How a surgeon's workplace should be designed and how the tools he uses should be arranged Archaeological record: Egyptian dynasties made tools and household equipment that illustrated ergonomic principles
  2. Italian physician and philosopher Founder of Occupational Medicine & Ergonomics. 1700 - “Demorbis artificum diatribe” Diseases of Workers: First comprehensive work on occupational diseases. Ramazzini realized that a variety of common workers diseases appeared to be caused by prolonged irregular motions and postures. He studied the relationship between certain disorders and postural attitudes, repetition of movements, and weight lifting and anticipated some preventive measures
  3. As a consequence, human factors may be considered to imply the cognitive areas of the discipline (perception, memory etc) whereas ergonomics may be used more specifically to refer to the physical aspects (workplace layout, light, heat, noise etc) 2009, ES WAS replaced by IEHF to reflect the popular usage of both terms( human factor and ergonomics) and to emphasise the breadth of the discipline
  4. More than five decades ago, at about the same time when the European Productivity Agency (EPA), established a Human Factors Section (1955), Indian ergonomics is generally thought to have been born in the Physiology department of the Presidency College, Kolkata (then Calcutta), where extensive work was done on the energy metabolism of rickshaw pullers and Body Surface Area of the Indian adult population.
  5. PG science course in Work Physiology and Ergonomics Physical work capacity- load carrying & anthropometry; different aspects of rice cultivation, tea leaf plucking, etc. In parallel, this laboratory undertook research in many hitherto unexplored areas, including physical work capacity, load carrying, shift work, anthropometry (including segmental weights and centres of gravity), agricultural ergonomics – comprehensive studies of different aspects of rice cultivation, tea leaf plucking, and ergonomics of railway operations – design of track maintenance tools, driver cabins, and many others The National Institute of Occupational Health, Ahmedabad was established in 1966 under the Ministry of Health and Family Planning, Govt. of India, and from the second half of the seventies, its Occupational Physiology division did extensive research in thermal stress and comfort, agricultural ergonomics, and women workers. These were supplemented by regional centers throughout the country.
  6. Ergonomics into the design curriculum of non-engineer designers at the graduate level. Development of a National anthropometric database “Indian Anthropometric dimensions for Ergonomic Design Practice”
  7. Ergonomics  is multidisciplinary field: Psychology, Engineering, Industrial design, Graphic design, Statistics, Operations research and Anthropometry; that designs objects, systems and environments to improve human capability and interaction
  8. ergonomics promotes a holistic approach in which considerations of physical, cognitive, social, organizational, environmental and other relevant factors are taken into account.
  9. Physical ergonomics- humans body response to physical n psycological work load such as repitation of movement, vibration, and force. Cognitive ergonomics is concerned with mental processes, such as perception, memory, reasoning, and motor response, as they affect interactions among humans and other elements of a system Organizational ergonomics is concerned with organizational structures, policies, and processes in work environment. Such as shift work, scheduling, job satisfaction, motivation, supervision, team work
  10. Static work: musculoskeletal effort required to hold a certain position, even a comfortable one. Example: sit & work at computers; keeping head and torso upright requires small or great amounts of static work depending on the efficiency of the body positions we chose Force: amount of tension our muscles generate Example: tilting your head forward or backward from a neutral, vertical position quadruples the amount of force acting on your lower neck vertebrae Increased force is d/t increase in muscular tension needed to support head in a tilted position
  11. Guidelines, rules, criteria that are followed to have uniformity.
  12. CTD: injury to soft tissues caused by prolonged exposure to multiple ergonomic risk factors. Typically develop in small body segments such as finger, wrist, elbow etc. it may be tendon disorder, nerve disorders and neurovascular disorders
  13. Primary Work Zone– the distance from elbow to hand. Secondary Work Zone– within arm’s reach. Reference Zone– greater than an arm’s reach
  14. To identify jobs, tasks or processes in which workers experience elevated rates of Musculoskeletal disorders.