Manual utilizado nos modelos Samsung SCX 4500 para Impressoras ML 1630.

1. ML1630TECH
Technical Instructions Printers OEM Info Tools 1
Samsung ML-1630 ML-D1630A Phillips Screwdriver, Flat Screwdriver, Small Flat
CORPORATE Screwdriver, Needle Nose Pliers, Drill and 1/8”
Samsung SCX-4500 ML-1630 Series (E)
LOS ANGELES, USA Drill Bit, Awl, Utility Knife, Electric Glue Gun
D1 (Starter cartridge)
US 1 800 394.9900
Int’l +1 818 837.8100 Supplies Required:
FAX 1 800 394.9910 Compatible Replacement Chip, Compatible
Int’l +1 818 838.7047 Replacement Drum, Compatible Replacement
ATLANTA, USA Toner, Hot Melt Glue Stick, Cotton Swabs,
US 1 877 676.4223 Padding Powder, Soft Lint-Free Cloth,
Int’l +1 678 919.1189 Conductive Grease, Anhydrous Isopropyl
FAX 1 877 337.7976 Alcohol, Vacuum or Deionized Air
Int’l +1 770 516.7794
KANSAS CITY, USA
US 1 913 871.1700 Photo 1
FAX 1 913 888.0626 CARTRIDGE DISASSEMBLY
NEW YORK, USA Step 1
US 1 800 431.7884
Int’l +1 631 588.7300 Place the cartridge on a work bench with
FAX 1 800 431.8812 the drum facing down. Using a Phillips
Int’l +1 631 588.7333 screwdriver, remove the three screws that
MIAMI, USA hold each end cap in place (see photo 1).
US 1 800 595.4297
Int’l +1 305 594.3396
FAX 1 800 522.8640
Int’l +1 305 594.3309
TORONTO, CAN
CAN 1 877 848.0818
Int’l +1 905 712.9501
FAX 1 877 772.6773 Photo 2
Int’l +1 905 712.9502 Step 2
Using a small flat screwdriver, press and
MELBOURNE, AUS
AUS 1 800 003. 100 release the locking clips that hold both end
Int’l +62 03 9561.8102 caps in place (see photo 2). Remove the end
FAX 1 800 004.302 caps.
Int’l +62 03 9561-7751
SYDNEY, AUS
AUS 1 800 003.100
Int’l +62 02 9648.2630
FAX 1800 004.302
Int’l +62 02 9548.2635
BUENOS AIRES, ARG
ARG 0810 444.2656
Int’l +011 4583.5900 Photo 3
FAX +011 4584.3100 Step 3
SÃO PAULO, BRAZIL Remove the PCR housing (see photo 3).
Int’l +55 11 5524.8000
BOGOTÁ, COLOMBIA
Int'l +57 1410.8842
CALI, COLOMBIA
Int'l +57 2661.1166
MONTERREY, MEXICO
Int' +52 55 5333.9800
JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593
ZHUHAI, PR CHINA
Int’l +86 756 3359608 © 2008 Future Graphics, LLC. All rights reserved. Future Graphics (FG) is a distributor of compatible replacement parts and products for imag-
FAX +86 756 3359681 ing equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG
and any OEM.
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
REV. 03/06/08

2. 2 SAMSUNG ML-1630/SCX-4500 Technical Instructions
Photo 7
Step 6
Using a small flat screwdriver, press down
on the clip that holds the developer roller
Step 4 bearing end cap (see photo 7).
Slide the drum axle out of the toner Remove the developer roller bearing end
hopper axle holder on the drive gear cap (see photo 8).
side (see photo 4). Separate the
waste hopper unit from the toner
hopper unit (see photo 5).
Set the waste hopper aside, away
from the light.
Photo 8
Photo 4
Photo 5 Photo 9
Step 7
Carefully remove the developer roller by
holding the metal drive shaft (see photo 9).
Remove the developer roller drive gear.
TONER HOPPER DISASSEMBLY Photo 10
Step 8
Step 5
Clean the developer roller with deionized air
Using needle nose pliers, remove the and a dry lint-free cloth.
doctor blade contact spring (see
photo 6). Step 9
Using a Phillips screwdriver, remove the two
screws that hold the doctor blade in place
(see photo 10).
Photo 6
Photo 11
Step 10
Clean the doctor blade, first using deionized
air, then with a cotton swab and alcohol.
Step 11
Using a flat screwdriver, carefully pry out the
toner hopper fill plug (see photo 11).
© 2008 Future Graphics, LLC. All rights reserved.
Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FG's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FG and any OEM.

3. SAMSUNG ML-1630/SCX-4500 Technical Instructions 3
Photo 12
Step 12
Carefully remove the toner unit gears and
set them aside.
Step 17
NOTE: Take care not to damage or lose
the supply roller shim (see photo 12). Apply a small amount of conductive
grease on the developer roller shaft
Step 13 and doctor blade where the doctor
Clean the toner hopper using deionized air blade contact spring is seated (see
or a vacuum. photo 17).
NOTE: Inspect the retaining blade for any
physical damage. If there is any damage,
it must be replaced.
Photo 17
Photo 13
TONER HOPPER ASSEMBLY
Step 14
Set the doctor blade on the toner hopper
and install the two screws that hold the doc-
tor blade in place (see photo 13).
Photo 14
Step 15
Install the developer roller drive gear on the
developer roller (see photo 14). Step 18
Install the developer roller by holding the Install the doctor blade contact
metal drive shaft (see photo 15). spring. The short bend wire has to
make contact with the doctor blade
and the long straight wire with the
developer roller shaft (see photo 18).
Photo 18
Photo 15
Photo 16
Step 16
Install the developer roller bearing end cap
(see photo 16).
© 2008 Future Graphics, LLC. All rights reserved.
Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FG's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FG and any OEM.

4. 4 SAMSUNG ML-1630/SCX-4500 Technical Instructions
Photo 21
Step 22
Using a Phillips screwdriver, remove the two
screws that hold the wiper blade in place
Step 19 (see photo 21). Remove the wiper blade. If
Fill the toner hopper with toner. you plan to reuse the wiper blade, clean it
Install the fill plug. with deionized air.
Step 20
Reinstall the toner unit gears (see
photo 19). Set the toner hopper Step 23
aside. Clean the waste hopper using deionized air
or a vacuum. Inspect the recovery blade for
Photo 22 any physical damage. If damaged, the
Photo 19
recovery blade must be replaced.
CHIP REPLACEMENT
Step 24
Place the waste hopper on a work bench
(see photo 22).
Using an awl, mark the centers of the sonic
welds that hold the chip cover (see photo
23).
Photo 23
WASTE HOPPER DISASSEMBLY
Step 21
Place the waste hopper on a work
bench. Slide the drum axle out from
the non-gear side of the drum (see
photo 20). Remove the drum from
the waste hopper. If you plan to
reuse the OEM drum, clean it with a
dry lint-free cloth. Place the drum in Photo 24
a protected area away from light. Step 25
Using a 1/8” drill bit, carefully drill into the
sonic welds until the chip cover is able to be
removed (see photo 24). Trim the scraps
Photo 20 from the sonic welds of the waste hopper
with a utility knife and remove the plastic
residue from the chip cover and waste hop-
per.
Photo 25
Step 26
Replace the chip. Attach the chip cover to
the waste hopper with a small amount of hot
glue (see photo 25).
© 2008 Future Graphics, LLC. All rights reserved.
Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FG's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FG and any OEM.

5. SAMSUNG ML-1630/SCX-4500 Technical Instructions 5
Photo 26
WASTE HOPPER ASSEMBLY
Step 27
Apply padding powder to the wiper blade. Step 31
Set the wiper blade into the waste hopper
Clean the PCR with a dry lint-free
and install the two screws that hold the
cloth.
wiper blade in place (see photo 26).
Step 32
Install the PCR into the PCR saddles
and snap them into working posi-
tion.
Make sure the PCR saddle springs
Photo 27 are installed correctly within the
Step 28 edge of the housing (see photo 31).
Apply padding powder to the drum. Apply a
small amount of conductive grease to the
drum axle at the keyed end of the drum axle
(see photo 27). Photo 31
Photo 28
Step 29
Install the drum into the waste hopper with
the drum gear on the opposite side from the
chip (see photo 28).
Slide the drum axle into the gear end of the
drum, the non-keyed end of the drum axle
first (see photo 29).
Photo 29
Photo 30
PCR HOUSING ASSEMBLY
AND DISASSEMBLY
Step 30
Lift the PCR with the PCR saddles, spread
the saddles aside slightly and remove the
PCR (see photo 30).
© 2008 Future Graphics, LLC. All rights reserved.
Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FG's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FG and any OEM.

6. 6 SAMSUNG ML-1630/SCX-4500 Technical Instructions
Photo 34
Step 34
Install the PCR housing (see photo 34).
CARTRIDGE ASSEMBLY
Step 33
Place the toner and waste hopper
sections on a work bench (see photo
32).
Snap the drum axle ends into the
axle holders of the toner hopper sec-
tion (see photo 33).
Photo 35
Step 35
Rotate the drum axle so that the keyed end
Photo 32 will fit into the gear end cap (see photo 35).
Photo 36
Step 36
Apply a small amount of conductive grease
at the ends of PCR, the developer roller and
Photo 33 the supply roller shafts on the contact end
cap side of the cartridge (see photo 36).
Step 37
Install the end caps and the screws that
hold the end caps in place.
NOTES
© 2008 Future Graphics, LLC. All rights reserved.
Future Graphics (FG) is a distributor of compatible
replacement parts and products for imaging equip-
ment. None of FG's products are genuine OEM
replacement parts and no affiliation or sponsorship
is to be implied between FG and any OEM.
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com