Digital Manufacturing : Computer Integrated Manufacturing The use of an integrated, Computer-based system Comprised of simulation, Three-dimensional (3D) visualization, Analytics and various collaboration tools To create product and manufacturing process simultaneously.

1. - Virag A Timbadia (6000714009)
DATE : 01st OCT 2014

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TABLE OF CONTENT
• Need Of Digital Manufacturing
• Introduction
• Digitization Revolution & Processes
• Industry Focus
• Automation Systems
• Models of digital manufacturing (PLM)
• Impact on the customer
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NEED OF DIGITAL MANUFACTURING
• The Old Scenario of manufacturing industry is
something like …..
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The Manufacturing Industry is Changing
There is a new momentum
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DIGITAL MANUFACTURING
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INTRODUCTION
• DM is
• The use of an integrated,
• Computer-based system
• Comprised of simulation,
• Three-dimensional (3D) visualization,
• Analytics and various collaboration tools
• To create product and manufacturing process simultaneously.
• DM is developed from manufacturing initiatives such as
• Design for manufacturability (DFM)
• Computer-integrated manufacturing (CIM)
• Flexible manufacturing
• Lean manufacturing
• Collaborative product and process design.
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7. DM DEFINED BY BOOKS
• It is a manufacturing process which, with the support of
technologies such as
• Virtual reality
• Computer networks
• Rapid prototyping and Database
• Is based on customer demand so as to
• Analyse
• Organize
• Recombine
• The product information, process information and resource
information,
• Implement the product design and function simulation
• As well as rapid prototyping, and then to perform rapid production
• To meet customer demand and quality standards.
Springer Series Ch.1, Pg. 6, Topic 1.2.1, Para 1, Line 1.
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Digital
Manufacturing
(DM)
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DIGITAL MANUFACTURING
CONCEPT
Control Centred
ManufacturingCentred
Management Centred
DesignCentred
Virtual & First Manufacturing
InformationSharing&Collaboration
E - Commerce Marketing
NetworkedManufacturing
Intranet
Extranet
Digital & Information Model
Internet
Ref. Springer Series Ch.1, Pg. 7, Fig. 1.1

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DIGITAL MANUFACTURING ARCHITECTURE
DIGITAL
MANUFACTURING
Mechanism
Electronic
Chemistry Industry
Light Industry
National Defence
Others
Global
Manufacturing
Manufacturing
Industry
Manufacturing
Enterprise
Digital Product
Product
Description
Mfg. Process
expression &
Control
Mfg. Data
Acquisition
Network &
Grid
Technology
Engineering
Database
Virtual
Simulation
Technology
Meta Data
System Modelling
Theory
System
Architecture
Model
Basic Discipline
Theory
Key Technology
Realization
Network
Application
Field
Basic Theory Of
Digital
Manufacturing Sc.
- Virag A Timbadia Ref. Springer Series Ch.2, Pg. 22, Fig. 2.2

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DIGITAL REVOLUTION
• Productivity is never an accident
• Result of a commitment to excellence
• Intelligent planning
• Focused effort
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DIGITAL REVOLUTION (CONT.)
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To Impact Your ORGANIZATION..!
GA
WE need to Close the Digital….

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1. DIGITIZE
THE SHOP FLOOR (PROCESS TO FILL DIGITAL GAP)
• Increase visibility of real time production status
• To make quicker and proper decisions
• Control real time critical operations
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14. • Simplify the work needed to Customer Presentation
• create, update and understand with 3D
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2. DELIVER
THE RIGHT INSTRUCTIONS AT THE RIGHT TIME
(PROCESS TO FILL DIGITAL GAP)
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15. • 3D for Production & Training Requirements
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2. DELIVER
THE RIGHT INSTRUCTIONS AT THE RIGHT TIME (CONT.)
(PROCESS TO FILL DIGITAL GAP)
Remove Paper
processes
Consistent &
Accurate
Eliminate
Rework
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16. 3. ENSURE
DIGITAL CONTINUITY BETWEEN ENGG. & MFG.
(PROCESS TO FILL DIGITAL GAP)
• Coming together is a beginning.
• Keeping together is progress.
• Working together is success.
• ACCELERATE Change Orders and Non-Conformance
Common online platform
for workers & shop floor
Collaboration
Reduce costs
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DIGITAL MANUFACTURING
• Approach to developing optimal manufacturing process
It Consists of
 Business processes
 Design Methodology
 Organizational approaches
 Software Tools
• Digitally design includes
• Tooling
• Machining
• assembly sequencing
• factory layout, all at the same time
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• Solid Works • Auto CAD • Technomatix
• Pro-E • Uni Graphics • Master CAM
• Catia • Solid Edge • CAM Express

18. INDUSTRY FOCUS
• Discrete Manufacturing
• Automotive
• FMCG
• Engineering
• Batch Processing
• Food & Beverage
• Pharmaceuticals
• Continuous Processing
• Petrochemicals
• Oil & Gas
• Utilities
• Power Generation, Transmission & Distribution
• Water & Waste Water
• Independent Services Providers
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19. AUTOMATION SYSTEMS
PLM Technologies
• NX, Solid Edge
•Teamcenter
• Plant Simulation
• FCAD
• FFlow
• mEngineering
MES
• Tecnomatix
PLC / SCADA
• Siemens
• Allen Bradley
• Rockwell
• GE Fanuc
• ABB
• CiTect
• Mitsubishi
• Honeywell
• VIPA
• LabView
• Schneider
• Wonderware
Databases
• Oracle
• MS SQL Server
• MS Access
Configuration
Management Tools
• MS Visual SourceSafe
• MS Visio
Programming
Languages
• Ladder Logic
• SFC
• FBD
Integrated
Development
Environment (IDE)
• Visual Basic
• C, C++
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ACTUAL SYSTEM DESIGN
• Design
• Manufacturing Planning
• Process Planning
• Operational Performance
• Quality Maintenance
• Assembly Line
• Commerce
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DIGITAL MANUFACTURING SYSTEM
• Visualization of product
• Communication
• New designs and complexity
• Product/process competitiveness
• Globalization and customer satisfaction
• Minimum idle time for machine
• Zero loss
• 100% flexibility & increasing production rate
• Optimization of cost/piece as well as for investments
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22. DM APPLICATION & EXAMPLES
• Digital manufacturing is utilized in a variety of industries.
• Manufacturing engineers provide immediate feedback to
designers
• Manufacturing engineers & designers creates a view of
design.
• Examples
• Example 1
• Example 2
• Example 3
• Example 4
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DIGITAL MANUFACTURING MODEL
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28. PLM PROCESS
OPEN Software Tools
Mid-Market Portfolio
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29. ROLE OF PLM IN THE INNOVATION
ECONOMY
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• Product complexity increases,
Multi-disciplinary decision-making become imp.
• Connecting the global user community,
with information & latest technology they need.
• Not only to improve time-to-market,
but to manage & mitigate risk.
• Ensure everyone receive information
related to their job.
• Extract value of complex data
from large volumes.
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Digital Manufacturing Solution

31. PLM SOLUTIONS
• Factory Planning
• Capacity Expansion & Validation
• Capacity & Process Optimization
• Improved Resources Utilization
• Manufacturing Planning Improvements
• Manufacturing Time & Cost Reductions
• Process & Work Cell Simulation
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32. INNOVATION OCCURS AT THE
INTERSECTIONS OF DISCIPLINES
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People
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34. CONCLUSION
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REFERENCES
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Web:
• Embrace Digital Manufacturing created by
• Axcend automation and software solution
• Tony Hemmelgarn, Executive VP Global Sales, Service, and
Marketing - Siemens PLM Software
• www.plm.automation.siemens.com/en_us/plm/digital-
manufacturing.shtml
Book:
• Springer Series in advance manufacturing – Fundamental of
Digital Manufacturing Science
- By Zude Zhou, Shane Xie and Dejun Chen

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