Mechatrology: Intelligent measurement systems for the digital factory / Advanced Manufacturing / Industry 4.0

1. 1 |  ADDI-DATA
Mechatrology: Intelligent measurement systems
for the digital factory / Advanced Manufacturing
René Ohlmann
Managing Director ADDI-DATA GmbH
1. Industry 4.0 / Advanced Manufacturing: brief introduction
2. The scenarios of Industry 4.0 / Advanced Manufacturing
3. Impacts on production measurement technology
Industry 4.0 / Advanced Manufacturing and its impacts on production
measurement technology

2. 2 |  ADDI-DATA
ADDI-DATA solutions

3. 3 |  ADDI-DATA
1. Definition „Cyber Physical Systems“ - CPS
A simple example for a CPS: smart phoneAn industrial CPS

4. 4 |  ADDI-DATA
Integration
1. Definition of Industry 4.0: affected sectors
…value chain … company structures
… downstream services
…organization of work
processes
Consequences
for…
Research
Construction
Processes
Management
Human
Resources
Sales
Marketing
Sales
Marketing
Customer Service
Use in industrial processes
Internet
of
Services
Internet
of
Things
Production
Logistics
CPS

5. 5 |  ADDI-DATA
2. Scenarios 1-3
Resources Characteristics
Auto
configuration
Auto control
Knowledge
Base
Machines
Robots
Storage/
Transportation
Scenario 1:
Socio-technical networks
Scenario 2: Symbiosis between the production system and
product development
©MimiPotter–Fotolia.com
… are identifiable
… are locatable
… know how they are produced
… are actively involved in their development process
… are equipped with parameters for their optimal use
Scenario 3 Smart products
Intelligent products are…

6. 6 |  ADDI-DATA
2. Scenario 4: The operator in Industry 4.0
©SydaProductions–Fotolia.com
©Sasint–Fotolia.com
©Goodluz/shutterstock.com

7. 7 |  ADDI-DATA
3. Impacts on measurement & automation technology
A: Increasing integration in the production chain
 It must be robust and resistant against interferences
B: The measurement system takes over a part of data calculation
 Intelligence and information exchange required
C: Mass customization – customized products and services
 Flexibility, information exchange
D: Self-organizing production
 Increased quality demands on products and processes
 Transparency for continuous improvement
 Sensor networks
 Information exchange
 Intelligence

8. 8 |  ADDI-DATA
3. A: Intelligent Ethernet systems – vibration tests
Dustproofness (IP 65)
The intelligent datalogger MSX-3211 on the vibration
testing device with accelerometers in the test on the Y-axis
3.A: Increasing integration in the production chain
 they must be robust and resistant against interferences

9. 9 |  ADDI-DATA
3. B & C: Data processing and flexibility
3.B: The measurement system takes over a part of the data calculation
 Intelligence and information exchange required
3.C: Mass customization  Flexibility, information exchange

10. 10 |  ADDI-DATA
3. Multisensor data fusion
 Perf (C1 U C2) > L(C1) + L(C2)
 Perf (C1 U C2) > max { Perf(C1) ,
Perf(C2)}

11. 11 |  ADDI-DATA
3. Represenation of the real world
Level 3: Mathematical definition
 1 – Vectorization: The object is a feature vector
 2 – Matrixing: Collection of all significant objects in a matrix
D : Self-organizing production
 Increased quality demands on products and processes
 Transparency for continuous improvement
 Sensor networks
 Information exchange
 Intelligence

12. 12 |  ADDI-DATA
3. Mechatrology

13. 13 |  ADDI-DATA
3. Standards
©phipatbig/shutterstock.com

14. 14 |  ADDI-DATA
3. Legal issues
Product
responsibility
Maintenance
responsibility
Know How
protection
Data protection
Computer security

15. 15 |  ADDI-DATA
Thank you for your attention!
ADDI-DATA GmbH
ADDI-DATA GmbH
Airport Boulevard B210
77836 Rheinmuenster
Germany
info@addi-data.com
www.addi-data.com