Darren Bergin has over 30 years of experience in sheet metal work, quality inspection, and production management. He has worked on aircraft programs for Airbus, Bombardier, and others. His most recent roles include serving as a certifying staff for Airbus A350 parts in the UAE and quality team leader for A350 flap track fairings. He has extensive training in quality systems, safety management, and aircraft production systems.
1. Curriculum Vitae Darren Bergin Updated 20th
December, 2015
Address: 51 Whinberry Way
Moorside Mobile +447856 706467
OLDHAM Email: darrenbergin@ymail.com
OL4 2NN
DOB: 20/08/1967
Education and Training History:
Business Qualifications, Training Courses and Company Training
City & Guild of London Institute 5 year course in Sheet metal at. Oldham College. (1983–
1988)
O levels in Maths, English, French, Home Economics, Religion and Geography
Computer and Computing - 2 year course Oldham College
Spanish - 2 year course Oldham College
Logistics, Deliveries and Supply Chains
Lean 6 Sigma Training “white belt”
Institution of Occupational Safety and Health (IOSH) Course in Managing Safety
Fully trained in Computer Literacy: NT environment, Microsoft Package Word, Excel
spreadsheets, Power Point presentation etc
Production Engineering Systems: Conversant with AMS & SAP Factory Management
system AMS
EASA Regulation Part 21 Subpart G (ref. VC-QAS-002) – Certifying staff April 2016
Employment History:
A350 Certifying Staff SABCA
May 2016 – Present, United Arab Emirates
For the serial production of the A350-900 Flap Track Fairings work package at
STRATA Manufacturing PJSC in the United Arab Emirates, main role is certifying
staff as per EASA regulation Part 21 Subpart G for the airworthiness and
environmental certification of aircraft parts and related products, parts and appliances.
Creating eCAIR in Airbus tool and signing EASA form 1, as well as creating non-
conformity reports into SAP for disposition and follow-up on disposition status.
SABCA Transfer of Work Quality Support
October 2015 – Present, United Arab Emirates
For the transfer of work of the A350-900 Flap Track Fairings work package to
STRATA Manufacturing PJSC to Al Ain in the United Arab Emirates assuring correct
training to team members, monitoring quality supplier performance, issuing training
certificates to the operators and providing feedback back to the company.
Quality Inspector 2014 – page 1
2. Curriculum Vitae Darren Bergin Updated 20th
December, 2015
A350 Quality Team Leader
January 2015 – Present (1 year)
For Airbus A350-900 Flap Track Fairings being a team leader of 9 quality inspectors
to ensure customer satisfaction. By providing correct training to team members,
communicating clear instructions, managing the flow of day-to-day operations and
coordinating inspection systems.
Quality Inspector on A350
January 2014 – December 2014 (1 year), SABCA Limburg Belgium
For Airbus A350-900 Flap Track Fairings being responsible for produced fairings,
meet customer requirements by inspection for all parts during the entire production
process, creation of non-conformity reports and emitting concessions.
May 2013 - Airbus Hamburg
Again I was approached by Management and asked to be Team Co-ordinator on the A380 Rib
Foot Adaptation. This included being responsible for all aspects of safety, quality, cost,
delivery and people. The role covers allocation of work, work package achievement monitoring
and tooling allocation. Forward planning to ensure all work is completed to schedule and end
dates are achieved. Liaison with all other shifts to ensure work flow and daily objective targets
are accomplished. Hanger and workplace safety procedures are maintained in line with
German and Aircraft FOD requirements. Cascade of all relevant information to team and to
answer questions and supply feedback when required.
February 2013 - March 2013 Airbus Hamburg
Having completed a 2 year course in Spanish I was asked by Airbus Management to train
Spanish Airbus and Spanish Military in A380 Rib Foot Adaptation. This was received well
and after a month’s training the Spanish were able to work independently and be fully
conversant in this area.
January 2013 - Airbus Hamburg
Worked on A380 Rib Foot Adaptation
November 2012 – Fitter (Airbus Chester – Broughton)
Two weeks internal Airbus Training, achieving a CQ stamp – now certified to approve my own
work in carrying out repairs on the A380 internal rib structure.
August - November 2012 - Airframe Components Europe, Prestwick Airport, Scotland
• Composites Inspector
Major responsibilities included preparing reports for direct submission to customers – mainly
Boeing and Airbus. These reports helped them make decisions on whether to proceed with
repairs to components they deemed currently unsuitable for use in service.
The reports included information from:
• Reference to structural repair and components maintenance manuals and associated
illustrated parts catalogues
• Hands-on work disassembling and fitting thrust reversers, spoilers, winglets,
leading/trailing edge flaps, nose cowls and landing gear doors
Quality Inspector 2014 – page 2
3. Curriculum Vitae Darren Bergin Updated 20th
December, 2015
Once all the investigative work was complete, I then liaised with engineers to produce my
report which included a comprehensive bill of materials and quotation for any repairs.
2010 – 2012 - Aircelle (Safran) Burnley
• Process Manager
Based in the composite pre-preg lay-up detail & assembly manufacturing department.
Responsibilities for processing parts for the Airbus A330, A380, Bombardier, Gulfstream and
Rolls Royce
• Scheduling the work flows through the Autoclave curing ovens and through the tool
cleaning cells. This ensures that composite components are delivered to Assembly
manufacturing cell on programme. Also that all mould tooling is cleaned after the cure
cycles and returned to the requirements of the clean room carbon fibre layup schedule
• Operator Management - ensuring all cell staff are available for their appropriate shift
work, ensuring that a 24 hours – 7 day a week programme is maintained
• Responsibilities for operator training, discipline, time bookings, holidays and any operator
personal problems that the company can help with
• Implementation of tool repairs or any changes/modification that require attention. These
are scheduled against the production needs (ie. order of urgency)
• Ensuring that the manufacturing cell is compliant with NUCAP/NADCAP audits
• Assistance to the Thermal mapping of Mould Tooling in the Autoclave. Ensuring that any
Cure cycle changes and development are implemented into the Autoclave cure cycles
programs
• Ensuring compliance of all Health and Safety and Company Regulations
• Ensuring the cell notice boards are up to date with schedules, weekly throughput
achievements, etc
2004 - 2010 - Aircelle (Safran) Burnley
• Team Leader - Sheet Metal Manufacturing Cell:
Team leading a Sheet Metal Cell to produce Airframe Quality Parts
Parts for Airbus Trent & RB211 engine nacelles and for AS907
• To ensure parts are delivered on time and to acceptable quality standards
• A full understanding of all equipment and plant, and to ensure that Health and Safety and
Operating Procedures are understood by the operators
• To implement training as required
• Responsibilities for operator training, discipline, time bookings, holidays and any operator
personal problems the company can help with
• Ensuring that the manufacturing cell is compliant with NUCAP/NADCAP audits
• Full conversant with crack detection and NDT procedures
• To ensure that all the metallic solution treatment plan are checked by the works chemist
and all records/documentation are updated
• Ensuring compliance with all Health and Safety and Company Regulations
1996-2004 - Hyde Details
• Team Leader - Sheet Metal Manufacturing Cell
Team Leader of a highly productive Sheet Metal Airframe Components Cell.
• To ensure that the parts are delivered on time, to cost and to meet the customer
quality/condition of supply. All company schedules for component manufacture are met.
Quality Inspector 2014 – page 3
4. Curriculum Vitae Darren Bergin Updated 20th
December, 2015
• A full understanding of customer drawings, specification, condition of supply and to ensure
that an acceptable quality component is produced
• Operator management of the cell, ensure that time keeping is controlled; holidays are
booked according to cell staff numbers acceptable for operational working of the cell.
• All personnel records are kept up to date. Responsibility for discipline, training and
ensuring all employees are compliant with company procedures
• Ensuring compliance of all Health and Safety and Company Regulations
1996-2004 - Hyde Details cont/….
• Quality Inspector:
To ensure that all components are supplied to the required customer Quality, Design, and
Condition of Supply
• Customer liaison to establish product requirements, quality standard and condition of
supply.
• Full understanding of drawings, specification, tooling and produce requirements
• To ensure that the Quality standard is communicated and implemented across the
manufacturing teams.
• Skilled Sheet Metal Worker:
Manufacture of Airframe Sheet Metal details, parts manufactured include shaped and formed
details, skin, rib, frame assemblies and system pipe manufacture, Assembly build with and
without tooling.
• Development of new parts from drawing through to production. Using design drawings and
quality approval for “First Article Inspection”.
• Assembly build of sheet metal and machine part, to drawing, condition of supply
requirements and to acceptable ICY standard.
1993– 1996 - Universal
• Skilled Sheet Metal Worker
Sample of variety of part produced include heating and ventilation systems, guards, hoppers
and a variety of Stainless Steel components. Producing components to supplied customer
drawings/design, also to measure and mark up at the customer’s premises to produce their
requirements.
1984 – 1993 - Chadderton Sheet Metal
• Skilled Sheet Metal Worker
5 year Apprenticeship with 5 years City and Guild training at Oldham College Oldham.
Sheet Metal Aircraft Components for GKN Bombardier Shorts, Airbus UK, BAE systems for
a variety of aircraft types.
Manufacture of Airframe Sheet metal details, parts manufactured include shaped and formed
details, skin, rib, frame assemblies and system pipe manufacture Assembly build with and
without tooling.
• Development of new parts from drawing through to production. Using design drawings and
quality approval for “First Article Inspection”
• Assembly build of sheet metal and machine part, to drawing, condition of supply
requirements and to acceptable ICY standard
Quality Inspector 2014 – page 4