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OPTISWITCH 4000/5000 Technical Datasheet
Vibration level switches for liquids
• Operates up to 250°C / 480°F and 64 bar / 925 psi
• Pump dry-run detection
• High reliability due to permanent fault monitoring function
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OPTISWITCH 4000/5000 series is a level sensor that uses a vibrating fork for detecting level. It is designed for
use in all liquids. It is not affected by foam and external vibration. It is also unaffected by variations of product
properties such as εr, viscosity etc.
Highlights
• Output options: relay, transistor, NAMUR,
contactless electronic switch and 2-wire
• 5000 series: Plastic, aluminium or stainless
steel housings
• LED signal lamp for indicating the switching
condition (with plastic housing only)
• 5000 series: Large choice of materials for
wetted parts. This includes 316L, Hastelloy C4,
enamel, ECTFE and PFA.
• 5000 series. Probe length: 53...6000 mm /
2...236"
• Repeatability: +/-2 mm
• Thread connections G/NPT ¾; flange sizes from
DN25 PN40; Triclamp 1" or 2" and other
hygienic fittings
Industries
• Chemicals
• Food & Beverage
• Water & Wastewater
• Oil & Gas
Applications
• Reactors
• Hygienic and sanitary applications
• Process and storage tanks for liquids
• Dry-run and overfill protection
1 OPTISWITCH 4000
2 OPTISWITCH 5100
3 OPTISWITCH 5200
Universal liquid level switches
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OPTISWITCH 4000 - The economical
version
• Simple and robust measuring system, virtually
unaffected by the chemical and physical
properties of liquids
• Easily mountable in pipelines from DN 25,
vessels and tanks
• Outputs: contactless electronic switch or
transistor
OPTISWITCH 5100, 5150 - The compact
version
• Standard or HT version, large array of process
fittings, housings and electronics
• Outputs: relay, transistor, 2wire, NAMUR or
contactless electronic switch
• Process connection option for high temperature
up to 250°C / 482°F
• With all relevant approvals (ATEX etc.)
• Version OPTISWITCH 5150 with polished tuning
fork e.g. for food processing
OPTISWITCH 5200, 5250 - The special
version with probe extension
• Standard or HT version, large array of process
fittings, housings and electronics
• Probe length up to 6000 mm / 236"
• Outputs: relay, transistor, 2wire, NAMUR or
contactless electronic switch
• Process connection option for high temperature
up to 250°C / 482°F
• With all relevant approvals (ATEX etc.)
• Version OPTISWITCH 5150 with polished tuning
fork e.g. for food processing
Features and Options
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OPTISWITCH 4000 C
Function
Measurement parameter Level detection of liquids
Measurement accuracy
Hysteresis Approx. 2 mm / 0.08" with vertical installation
Integration time Approx. 500 ms
Frequency Approx. 1200 Hz
Operating conditions
TemperatureTemperatureTemperatureTemperature
Ambient temperature on housing -40…+70°C / -40…+158°F
Storage and transport temperature -40…+80°C / -40…+176°F
Process temperatureProcess temperatureProcess temperatureProcess temperature
Standard -40…+100°C / -40…+212°F
High temperature version (optional) -40…+150°C / -40…+302°F
Temperature shock No limitation
Process pressure -1…64 bar / -14.5…928 psi
Viscosity (dynamic) 0.1...10.000 mPa s (requirement: with SG=1)
Density >0.7 g/cm2
/ >0.025 lbs/in2
Materials
Wetted partsWetted partsWetted partsWetted parts
Process fitting – thread 316L
Gaskets Klingersil C-4400
Vibrating element 316L
Non-wetted partsNon-wetted partsNon-wetted partsNon-wetted parts
Housing 316L and plastic PEI
Surface qualitySurface qualitySurface qualitySurface quality
Standard Ra = approx. 3.2 μm / 1.26-4
"
Hygienic version Ra < 0.8 μm / 3.15-5"
Process connection
Thread G¾ A; ¾ NPT; G1 A; 1 NPT
Hygienic fittings Bolting DN 25 PN 40; bolting DN 40 PN 40; Tri-Clamp 1"; Tri-Clamp 1½";
SMS
Technical data
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Power Supply
Transistor outputTransistor outputTransistor outputTransistor output
Supply voltage 10…55 VDC
Power consumption Max. 0.5 W
Contactless electronic switchContactless electronic switchContactless electronic switchContactless electronic switch
Supply voltage 20…253 VAC, 50/60 Hz, 20…253 VDC
Power consumption Approx. 3 mA (via load circuit)
Operating elementsOperating elementsOperating elementsOperating elements
Control lamp Illuminated lens for indication of the switching condition.
Mode adjustment Min./max. adjustment through electrical connection
Electromechanical dataElectromechanical dataElectromechanical dataElectromechanical data
Plug connection 1x plug M12x1 or 1x plug DIN 43650
Screwed terminals For wire cross-section up to 1.5 mm²
Output
Transistor outputTransistor outputTransistor outputTransistor output Floating transistor output, overload and permanently shortcircuit-proof
Load current Max. 250 mA
Voltage loss Max. 1 V
Turn-on voltage Max. 55 VDC
Blocking current <10 μA
Modes (adjustable) Min. / max.
Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s
Contactless electronic switchContactless electronic switchContactless electronic switchContactless electronic switch Contactless electronic switch
Modes (adjustable) Min. / max.
Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s
Approvals
Protection categoryProtection categoryProtection categoryProtection category
Valve plug IP 65
Valve plug with IDC method of
termination
IP 67
M12x1 plug connection (only with
transistor output)
IP 66/IP 67
Overvoltage category III
Protection classProtection classProtection classProtection class
Transistor output II
Contactless electronic switch I
CE conformityCE conformityCE conformityCE conformity
EMC (89/336/EEC) Emission EN 61326: 1997 (class B), immunity EN 61326: 1997/A1: 1998
LVD (73/23/EEC) EN 61010-1: 2001
SIL conformity OPTISWITCH fulfills the requirements of functional safety according to
IEC 61508.
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OPTISWITCH 5000 C series
Function
Measurement parameter Level detection of liquids
Design
Sensor lengthSensor lengthSensor lengthSensor length
OPTISWITCH 5100 C, 5150 C See chapter "Dimensions".
OPTISWITCH 5200 C, 5250 C
316L, 2.4610 (Hastelloy C4) 80...6000 mm / 3...236"
2.4610 (Hastelloy C4) enamelled 80...1500 mm / 3...59"
1.4435 (316L) ECTFE coated 80...3000 mm / 3...118"
1.4435 (316L) PFA coated 80...3000 mm / 3...118"
Measurement accuracy
Hysteresis Approx. 2 mm / 0.08" with vertical installation
Integration time Approx. 500 ms
Frequency Approx. 1200 Hz
Operating conditions
TemperatureTemperatureTemperatureTemperature
Ambient temperature on housing -40…+70°C / -40…+158°F
Storage and transport temperature -40…+80°C / -40…+176°F
Process temperatureProcess temperatureProcess temperatureProcess temperature
316L / Hastelloy C4 (2.4610) -50…+150°C / -58…+302°F
Process temperature with temperature
adapter
Option
316L / Hastelloy C4 (2.4610) -50…+250°C / -58…+482°F
enamelled -50…+200°C / -58…+392°F
with ECTFE coating -50…+150°C / -58…+302°F
with PFA coating -50…+150°C / -58…+302°F
Temperature shock No limitation
Process pressure -1…64 bar / -14.5…928 psi
Viscosity (dynamic) 0.1...10.000 mPa s (requirement: with SG=1)
Density 0.7...2.5 g/cm2 / 0.025...0.09 lbs/in2; 0.5...2.5 g/cm2 / 0.018...0.09 lbs/in2 by
switching over
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Materials
Wetted partsWetted partsWetted partsWetted parts
Process fitting – thread 316L; 2.4602 (Hastelloy C4)
Process fitting – flange 316L; 316L with Hastelloy C4 coating; steel enamelled; 316L with ECTFE
coating; 316L with PFA coating
Gaskets Klingersil C-4400
Tuning fork 316L / 2.4610 (Hastelloy C4)
Extension tube ø21.3 mm / ø0.84" 316L; 2.4610 (Hastelloy C4); 2.4610 (Hastelloy C4) enamelled; 316L with
ECTFE coating; 316L with PFA coating
Non-wetted partsNon-wetted partsNon-wetted partsNon-wetted parts
Housing Plastic PBT (Polyester), Alu-die casting powder-coated, 316L
Gasket ring between housing and
housing cover
NBR (stainless steel housing), silicone (Alu / plastic housing)
Peephole in housing cover PMMA (Makrolon)
Ground terminal 316L
Temperature adapter (Option) 316L
Gastight leadthrough (Option) 316L / glass
Surface qualitySurface qualitySurface qualitySurface quality
Standard (OPTISWITCH 5100 C, 5200 C) Ra = approx. 3.2 μm / 1.26-4"
Hygienic version
(OPTISWITCH 5150 C, 5250 C)
Ra < 0.8 μm / 3.15-5"
CoatingsCoatingsCoatingsCoatings
ECTFE Approx. 0.5…0.8 mm / 0.02…0.03"
PFA Approx. 0.3…0.5 mm / 0.01…0.02"
Enamel Approx. 0.8 mm / 0.03"
Process connection
Thread G¾ A; ¾ NPT; G1 A; 1 NPT
Flanges DIN: ≥DN25; ANSI: ≥1"
Hygienic fittings (OPTISWITCH 5150 C,
5250 C)
Bolting DN 40 PN 40; Tri-Clamp 1"; Tri-Clamp 1½" PN 10; cone DN 25 PN
40; Tuchenhagen Varivent DN 50 PN 10
Power Supply
Relay outputRelay outputRelay outputRelay output
Supply voltage 20…253 VAC, 50/60 Hz, 20…72 VDC (at U >60 VDC, the ambient temperature
can be max. 50°C / 122°F)
Power consumption 1…8 VA (AC); ca. 1.3 W (DC)
Transistor outputTransistor outputTransistor outputTransistor output
Supply voltage 10…55 VDC
Power consumption Max. 0.5 W
Contactless electronic switchContactless electronic switchContactless electronic switchContactless electronic switch
Supply voltage 20…253 VAC, 50/60 Hz, 20…253 VDC
Power consumption Approx. 3 mA (via load circuit)
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Two-wire outputTwo-wire outputTwo-wire outputTwo-wire output
Supply voltage 10…36 VDC (via the signal conditioning instrument)
NAMUR outputNAMUR outputNAMUR outputNAMUR output
Supply voltage (standard
characteristics)
For connection to amplifier according to NAMUR IEC 60947-5-6, approx.
8.2 V
Open-circuit voltage U0 approx. 8.2 V
Shortcircuit current IU approx. 8.2 mA
Operating elements
Control lamp Control lamp (LED) for indication of the switching condition.
Density switch (electronics versions: relay, transistor, contactless electronic switch, two-wire, NAMUR outputs)
0.5 0.5...2.5 g/cm2
/ 0.018...0.9 oz/in2
0.7 0.7...2.5 g/cm2 / 0.025...0.9 oz/in2
Mode switch (electronics versions: relay output, transistor output, contactless electronic switch)
A Max. detection or overfill protection
B Min. detection or dry run protection
Characteristics reversal (electronics version: NAMUR output)
Max. Falling characteristics (Low current when immersed)
Min. Rising characteristics (High current when immersed)
Electromechanical data
Cable entry/plug (dependent on the
version) - Single chamber housing
1x cable entry M20x1.5 (cable ø5…9 mm), 1x blind stopper M20x1.5;
attached 1x cable entry M20x1.5 or 1x cable entry ½ NPT, 1x blind stopper
½ NPT, 1x cable entry ½ NPT
Screwed terminals For wire cross-section up to 1.5 mm²
Output
Relay outputRelay outputRelay outputRelay output Relay output (DPDT), 2 floating spdts
Turn-on voltage Min.: 10 mV; max.: 253 VAC/DC
Switching current Min.: 10 μA; max.: 5 A AC, 1 A DC
Breaking capacity Max.: 1250 VA, 50 W
Contact material (relay contacts) AgCdO and Au plated
Modes (adjustable) Min. / max.
Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s
Transistor outputTransistor outputTransistor outputTransistor output Floating transistor output, overload and permanently shortcircuit proof
Load current Max. 400 mA
Voltage loss Max. 1 V
Turn-on voltage Max. 55 VDC
Blocking current <10 μA
Modes (adjustable) Min. / max.
Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s
Contactless electronic switchContactless electronic switchContactless electronic switchContactless electronic switch Contactless electronic switch
Modes (adjustable) Min. / max.
Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s
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Two-wire outputTwo-wire outputTwo-wire outputTwo-wire output
Suitable signal conditioning instruments SU 501
Output signal
Min. mode Vibrating element uncovered: 16 mA ±1 mA; vibrating element covered:
8 mA ±1 mA
Max. mode Vibrating element uncovered: 8 mA ±1 mA; vibrating element covered:
16 mA ±1 mA
Fault signal <2 mA
Modes (adjustable) Min. / max. (changeover with the signal conditioning instrument)
Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s
NAMUR outputNAMUR outputNAMUR outputNAMUR output Two-wire NAMUR output
Current consumption
Falling characteristics ≥2.2 mA uncovered / ≤1 mA covered
Rising characteristics ≤1 mA uncovered / ≥2.2 mA covered
Fault signal ≤1 mA
Necessary processing system NAMUR processing system according to IEC 60947-5-6
(EN 50227/DIN 19234)
Modes (NAMUR output adjustable to
falling or rising characteristics)
Min.: rising characteristics (High current when immersed); max.: falling
characteristics (Low current when immersed)
Approvals
ATEX ATEX II 1G, 1/2G, 2G EEx ia IIC T6 1
ATEX II 1/2G, 2G EEx d IIC T6 2
ATEX II 1/2D IP6X T
Ship approval GL & LR
WHG German Federal Water Act 3
Protection category IP 66/IP 67
Overvoltage category III
Protection classProtection classProtection classProtection class
Transistor output, two-wire output,
NAMUR output
II
Relay output, contactless electronic
switch
I
CE conformityCE conformityCE conformityCE conformity
EMC (89/336/EEC) Emission EN 61326/A1: 1998 (class B), susceptibility EN 61326: 1997/A1:
1998
LVD (73/23/EEC) EN 61010-1: 1993
SIL conformity OPTISWITCH fulfills the requirements of functional safety according to
IEC 61508.
1 this approval is for 2-wire and NAMUR electronics. It can be combined with either WHG or with ship approval.
2 only for the plastic-coated aluminium housing with a ½ NPT cable gland. An optional temperature adapter can be used without a gas-
tight bushing.
3 only for contactless electronic switch, relay and transistor electronics.
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OPTISWITCH 4000 - Standard version:
From left to right: thread (M12x1, valve plug DIN 43650 and valve plug DIN 43650 with IDC
method of termination)
1 M12x1
2 Thread G¾ A, G1 A, ¾ NPT, 1 NPT
3 Switching point
Dimensions and Weights
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Dimensions in mm
Dimensions in inches
a b c d e f g h L
[mm]
Thread G¾ A, G1 A, ¾ NPT or
1 NPT (M12x1)
132.5 10.0 WS 32 - - 21.3 13.0 40.0 L 1
Thread G¾ A, G1 A, ¾ NPT or
1 NPT (valve plug DIN 43650)
158.0 35.0 - 27.0 36.0 - - - -
Thread G¾ A,G1 A, ¾ NPT or
1 NPT(valve plug DIN 43650 with
IDC method of termination)
165.0 42.0 - 28.0 42.0 - - - -
1 with G¾ A, ¾ NPT: 66 mm; with G1 A, 1 NPT: 69 mm
a b c d e f g h L
[inches]
Thread G¾ A, G1 A, ¾ NPT or 1
NPT (M12x1)
5.22 0.39 WS 32 - - 0.84 0.51 1.57 L 1
Thread G¾ A, G1 A, ¾ NPT or
1 NPT (valve plug DIN 43650)
6.22 1.38 - 1.06 1.42 - - - -
Thread G¾ A, G1 A, ¾ NPT or
1 NPT(valve plug DIN 43650 with
IDC method of termination)
6.50 1.65 - 1.10 1.65 - - - -
1 with G¾ A, ¾ NPT: 2.6"; with G1 A, 1 NPT: 2.7"
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OPTISWITCH 4000 - Hygienic version:
From left to right: Tri-Clamp (valve plug DIN 43650); Bolting (valve plug DIN 43650);
SMS 1145 (valve plug DIN 43650)
1 Switching point
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DImensions in mm
Dimensions in inches
a b c L
[mm]
Tri-Clamp (valve plug DIN 43650) 101.0 13.0 40.0 L 1
Bolting (valve plug DIN 43650) 115.0 - - L 1
SMS 1145 (valve plug DIN 43650) 105.0 - - L 1
1 53 mm
a b c L
[inches]
Tri-Clamp (valve plug DIN 43650) 3.98 0.51 1.57 L 1
Bolting (valve plug DIN 43650) 3.53 - - L 1
SMS 1145 (valve plug DIN 43650) 4.13 - - L 1
1 2.1"
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OPTISWITCH 4000 - High temperature version:
From left to right: thread (M12x1, valve plug DIN 43650 and valve plug DIN 43650 with IDC
method of termination)
1 M12x1
2 Thread G¾ A, G1 A, ¾ NPT, 1 NPT
3 Switching point
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Dimensions in mm
Dimensions in inches
a b c d e f g h L
[mm]
Thread G¾ A, G1 A, ¾ NPT or
1 NPT (M12x1)
162.5 10.0 WS 32 - - 21.3 13.0 40.0 L 1
Thread G¾ A, G1 A, ¾ NPT or
1 NPT (valve plug DIN 43650)
188.0 35.0 - 27.0 36.0 - - - -
Thread G¾ A, G1 A, ¾ NPT or
1 NPT (valve plug DIN 43650 with
IDC method of termination)
182.0 42.0 - 28.0 42.0 - - - -
1 with G¾ A, ¾ NPT: 66 mm; with G1 A, 1 NPT: 69 mm
a b c d e f g h L
[inches]
Thread G¾ A, G1 A, ¾ NPT or
1 NPT (M12x1)
6.40 0.39 WS 32 - - 0.84 0.51 1.57 L 1
Thread G¾ A, G1 A, ¾ NPT or
1 NPT (valve plug DIN 43650)
7.40 1.38 - 1.06 1.42 - - - -
Thread G¾ A, G1 A, ¾ NPT or
1 NPT (valve plug DIN 43650 with
IDC method of termination)
7.15 1.65 - 1.10 1.65 - - - -
1 with G¾ A, ¾ NPT: 2.6"; with G1 A, 1 NPT: 2.7"
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Dimensions and Weights
OPTISWITCH 5000 series - Housing
From left to right: Plastic, Stainless steel and Aluminium housing
1 M20x1,5 / ½ NPT
2 M20x1,5
Dimensions Weight Dimensions Weight
[mm] [kg] [inches] [lbs]
a b c a b c
Plastic Housing 69 Ø77 112 0.76 2.72 Ø3.0 4.41 1.68
Stainless steel housing 69 Ø77 117 1.53 2.72 Ø3.0 4.61 3.37
Aluminium housing 116 84 114 1.17 4.57 3.31 4.49 2.58
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Dimensions in mm and inches
OPTISWITCH 5100 C, 5150 C, 5200 C, 5250 C - Temperature adapter
a b a b
[mm] [inches]
Temperature adapter 178 Ø34 7 Ø1.34
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OPTISWITCH 5100 C, 5150 C
1 Thread
2 Tri-Clamp (OPTISWITCH 5150)
3 Cone DN 25 (OPTISWITCH 5150)
4 Bolting DN 40 (OPTISWITCH 5150)
5 Flange
6 Gas-tight leadthrough
7 Temperature adapter
1 2 3
4 5 6
d
c
7
e
a
b
a
b
a
b
a
b
a
b
b
b
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Dimensions in mm
Dimensions in inches
a b c d
[mm]
Thread 66 18.5 WS 32 (G¾A;
¾ NPT); WS 41
(G1A; 1 NPT)
G¾A, ¾ NPT;
G1A, 1 NPT
Tri-Clamp (OPTISWITCH 5150) 53 36 - -
Cone DN 25 (OPTISWITCH 5150) 55 57 - -
Bolting DN 40 (OPTISWITCH 5150) 53 50 Ø33.7 -
Flange 53 19 - -
Gas-tight leadthrough - 34 - -
Temperature adapter - 178 - -
a b c d
[inches]
Thread 2.6 0.72 WS 32 (G¾A;
¾ NPT); WS 41
(G1A; 1 NPT)
G¾A, ¾ NPT;
G1A, 1 NPT
Tri-Clamp (OPTISWITCH 5150) 2.09 1.41 - -
Cone DN 25 (OPTISWITCH 5150) 2.17 2.24 - -
Bolting DN 40 (OPTISWITCH 5150) 2.09 1.97 Ø1.33 -
Flange 2.09 0.75 - -
Gas-tight leadthrough - 1.34 - -
Temperature adapter - 7.0 - -
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OPTISWITCH 5200 C, 5250 C
1 Thread
2 Tri-Clamp (OPTISWITCH 5250)
3 Cone DN 25 (OPTISWITCH 5250)
4 Bolting DN 40 (OPTISWITCH 5250)
5 Flange
6 Gas-tight leadthrough
7 Temperature adapter
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Dimensions in mm
Dimensions in inches
a b c d
[mm]
Thread L 1 18.5 WS 32 (G¾A;
¾ NPT); WS 41
(G1A; 1 NPT)
G3/4A, ¾ NPT;
G1A, 1 NPT
Tri-Clamp (OPTISWITCH 5250) L 1 36 - -
Cone DN 25 (OPTISWITCH 5250) L 1 57 - -
Bolting DN 40 (OPTISWITCH 5250) L 1 50 Ø33.7 -
Flange L 1 19 - -
Gas-tight leadthrough - 34 - -
Temperature adapter - 178 - -
1 Ordered sensor length
a b c d
[inches]
Thread L 1 0.72 WS 32 (G¾A;
¾ NPT); WS 41
(G1A; 1 NPT)
G¾A, ¾ NPT;
G1A, 1 NPT
Tri-Clamp (OPTISWITCH 5250) L 1 1.41 - -
Cone DN 25 (OPTISWITCH 5250) L 1 2.24 - -
Bolting DN 40 (OPTISWITCH 5250) L 1 1.97 Ø1.33 -
Flange L 1 0.75 - -
Gas-tight leadthrough - 1.34 - -
Temperature adapter - 7.0 - -
1 Ordered sensor length
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Notes
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Notes
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Addresses:
Germany
Northern sales office
KROHNE Messtechnik GmbH & Co. KG
Bremer Str. 133
D-21073 Hamburg
Phone:+49 (0)40 767 3340
Fax:+49 (0)40 767 33412
nord@krohne.de
ZIP code: 10000 - 29999, 49000 - 49999
Western and middle sales office
KROHNE Messtechnik GmbH & Co. KG
Ludwig-Krohne-Straße
D-47058 Duisburg
Phone:+49 (0)203 301 416
Fax:+49 (0)203 301 10416
west@krohne.de
ZIP code: 30000 - 34999, 37000 -
48000, 50000 - 53999, 57000 - 59999,
98000 - 99999
Southern sales office
KROHNE Messtechnik GmbH & Co. KG
Landsberger Str. 392
D-81241 Munich
Phone:+49 (0)89 121 5620
Fax:+49 (0)89 129 6190
sued@krohne.de
ZIP code: 0 - 9999, 80000 - 89999,
90000 - 97999
Southwestern sales office
KROHNE Messtechnik GmbH & Co. KG
Rüdesheimer Str. 40
D-65239 Hochheim/Main
Phone: +49(0)6146) 827 30
Fax:+49 (0)6146 827 312
rhein-main@krohne.de
ZIP code: 35000 - 36999, 54000 -
56999, 60000 - 79999
Instrumentation and control
equipment catalog
TABLAR Messtechnik GmbH
Ludwig-Krohne-Straße 5
D-47058 Duisburg
Phone:+49 (0)2 03 305 880
Fax:+49 (0)2 03 305 8888
kontakt@tablar.de www.tablar.de
KROHNE sales
companies
International
AustraliaAustraliaAustraliaAustralia
KROHNE Australia Pty Ltd
Quantum Business Park 10/287
Victoria Rd Rydalmere NSW 2116
Phone: +61 2 8846 1700
Fax: +61 2 8846 1755
krohne@krohne.com.au
AustriaAustriaAustriaAustria
KROHNE Gesellschaft m.b.H.
Modecenterstraße 14
A-1030 Vienna
Phone:+43 (0)1/203 45 32
Fax:+43 (0)1/203 45 32 99
info@krohne.at
BelgiumBelgiumBelgiumBelgium
KROHNE Belgium N.V.
Brusselstraat 320
B-1702 Groot Bijgaarden
Phone:+32 (0)2 4 66 00 10
Fax:+32 (0)2 4 66 08 00
krohne@krohne.be
BrazilBrazilBrazilBrazil
KROHNE Conaut Controles
Automaticos Ltda.
Estrada Das Águas Espraiadas, 230
C.P. 56 06835 - 080 EMBU - SP
Phone:+55 (0)11-4785-2700
Fax:+55 (0)11 4785-2768
conaut@conaut.com.br
ChinaChinaChinaChina
KROHNE Measurement Instruments
(Shanghai) Co. Ltd., (KMIC)
Room 1501
1033 Zhaojiabang Road
Shanghai 200030
Phone: +86 21 6487 9611
Fax:+86 21 6438 7110
info@krohne-asia.com
Czech RepublicCzech RepublicCzech RepublicCzech Republic
Krohne CZ, spol. s r.o.
Sobìsická 156
63800 Brno
Phone: +420 (0)545.242 627
Fax: +420 (0)545 220 093
brno@krohne.cz
FranceFranceFranceFrance
KROHNE S.A.S.
Les Ors BP 98
F-26103 ROMANS Cedex
Phone:+33 (0)4 75 05 44 00
Fax:+33 (0)4 75 05 00 48
info@krohne.fr
Great BritainGreat BritainGreat BritainGreat Britain
KROHNE Ltd.
Rutherford Drive
Park Farm Industrial Estate
Wellingborough
Northants NN8 6AE
Phone:+44 (0)19 33 408 500
Fax:+44 (0)19 33 408 501
info@krohne.co.uk
CISCISCISCIS
Kanex KROHNE Engineering AG
Business-Centre Planeta
Office 404 ul.
Marxistskaja 3
109147 Moscow/Russia
Phone:+7 (0)095 911 7165
Fax:+7 (0)095 742 8873
krohne@dol.ru
IndiaIndiaIndiaIndia
Krohne Marshall Ltd.
A-34/35, M.I.D.C. Industrial Area,
H-Block
Pimpri Poona 411018
Phone:+91 (0)202 744 2020
Fax:+91 (0)202 744 2020
pcu@vsnl.net
IranIranIranIran
KROHNE Liaison Office
North Sohrevardi Ave. 26,
Sarmad St., Apt. #9
Tehran 15539
Phone: +9821 8874 5973
Fax: +9821 8850 1268
krohne@krohneiran.com
ItalyItalyItalyItaly
KROHNE Italia Srl.
Via V. Monti 75
I-20145 Milan
Phone:+39 02 4300 661
Fax:+39 02 4300 6666
info@krohne.it
KoreaKoreaKoreaKorea
KROHNE Korea
Room 508 Miwon Bldg 43
Yoido-Dong Youngdeungpo-Ku
Seoul, Korea
Phone: 00-82-2-782-1900
Fax: 00-82-2-780-1749
mail@krohne.co.kr
NetherlandsNetherlandsNetherlandsNetherlands
KROHNE Nederland B.V.
Kerkeplaat 14
NL-3313 LC Dordrecht
Phone:+31 (0)78 630 6200
Fax:+31 (0)78 630 6405
Service Direct: +31 (0)78 630 6222
info@krohne.nl
NorwayNorwayNorwayNorway
KROHNE Norway A.S.
Ekholtveien 114
NO-1521 Moss
Phone:+47 (0)69 264 860
Fax:+47 (0)69 267 333
postmaster@krohne.no
PolandPolandPolandPoland
KROHNE Polska Sp.z.o.o.
ul. Stary Rynek Oliwski 8a
80-324 Gdansk
Phone: +48 (0)58 520 9211
Fax.:+48 (0)58 520 9212
info@krohne.pl
SwitzerlandSwitzerlandSwitzerlandSwitzerland
KROHNE AG
Uferstr. 90
CH-4019 Basel
Phone:+41 (0)61 638 30 30
Fax:+41 (0)61 638 30 40
info@krohne.ch
SingaporeSingaporeSingaporeSingapore
Tokyo Keiso - KROHNE (Singapore)
Pte. Ltd.
14, International Business Park,
Jurong East
Chiyoda Building, #01-01/02
Singapore 609922
Phone: (65) 6567 4548
Fax : (65) 6567 9874
tks@tokyokeiso-krohne.com.sg
Republic of South AfricaRepublic of South AfricaRepublic of South AfricaRepublic of South Africa
KROHNE Pty. Ltd.
Bushbock Close
Corporate Park South
Midrand, Gauteng
P.O. Box 2069
Midrand, 1685
Tel.: +27 (0)11 314 1391
Fax: +27 (0)11 314 1681
midrand@krohne.co.za
SpainSpainSpainSpain
I.I. KROHNE IBERIA, S.r.l.
Poligono Industrial Nilo
Calle Brasil, nº. 5
28806 Alcalá de Henares Madrid
Phone: +34 (0)91 883 2152
Fax: +34 (0)91 883 4854
krohne@krohne.es
USAUSAUSAUSA
KROHNE, Inc.
7 Dearborn Road
Peabody, MA 01960
Phone: +1 (800) FLOWING
Phone: +1 (978) 535 6060 (in MA)
info@krohne.com
Representatives
Algeria
Argentina
Cameroon
Canada
Chile
Columbia
Croatia
Denmark
Ecuador
Egypt
Finland
Gabon
Ghana
Greece
Hong Kong
Hungary
Indonesia
Iran
Ireland
Israel
Ivory Coast
Japan
Jordan
Kuwait
Libya
Lithuania
Malaysia
Mauritius
Mexico
Morocco
New Zealand
Peru
Portugal
Romania
Saudi Arabia
Senegal
Slovakia
Slovenia
Sweden
Taiwan
Thailand
Tunisia
Turkey
Venezuela
Yugoslavia
Other countries
KROHNE Messtechnik GmbH & Co. KG
Ludwig-Krohne-Str. 5
D-47058 Duisburg
Phone:+49 (0)203 301 0
Fax:+49 (0)203 301 389
export@krohne.de
• Electromagnetic flowmeters • Level measuring instruments
• Variable area flowmeters • Pressure gauges
• Mass flowmeters • Temperature measuring instruments
• Ultrasonic flowmeters • Water solutions & analysis
• Vortex flowmeters • Oil and gas turnkey solutions
• Flow controllers
KROHNE Product Overview
©KROHNE10/20074000113601-TDOPTISWITCH4-5000R01enSubjecttochangewithoutnotice
.book Page 24 Thursday, October 4, 2007 1:40 PM

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Krohne Vibrating Fork Level Switches

  • 1. OPTISWITCH 4000/5000 Technical Datasheet Vibration level switches for liquids • Operates up to 250°C / 480°F and 64 bar / 925 psi • Pump dry-run detection • High reliability due to permanent fault monitoring function .book Page 1 Thursday, October 4, 2007 1:40 PM
  • 2. OPTISWITCH 4000/5000 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn www.krohne.com2 OPTISWITCH 4000/5000 series is a level sensor that uses a vibrating fork for detecting level. It is designed for use in all liquids. It is not affected by foam and external vibration. It is also unaffected by variations of product properties such as εr, viscosity etc. Highlights • Output options: relay, transistor, NAMUR, contactless electronic switch and 2-wire • 5000 series: Plastic, aluminium or stainless steel housings • LED signal lamp for indicating the switching condition (with plastic housing only) • 5000 series: Large choice of materials for wetted parts. This includes 316L, Hastelloy C4, enamel, ECTFE and PFA. • 5000 series. Probe length: 53...6000 mm / 2...236" • Repeatability: +/-2 mm • Thread connections G/NPT ¾; flange sizes from DN25 PN40; Triclamp 1" or 2" and other hygienic fittings Industries • Chemicals • Food & Beverage • Water & Wastewater • Oil & Gas Applications • Reactors • Hygienic and sanitary applications • Process and storage tanks for liquids • Dry-run and overfill protection 1 OPTISWITCH 4000 2 OPTISWITCH 5100 3 OPTISWITCH 5200 Universal liquid level switches .book Page 2 Thursday, October 4, 2007 1:40 PM
  • 3. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn OPTISWITCH 4000/5000 www.krohne.com 3 OPTISWITCH 4000 - The economical version • Simple and robust measuring system, virtually unaffected by the chemical and physical properties of liquids • Easily mountable in pipelines from DN 25, vessels and tanks • Outputs: contactless electronic switch or transistor OPTISWITCH 5100, 5150 - The compact version • Standard or HT version, large array of process fittings, housings and electronics • Outputs: relay, transistor, 2wire, NAMUR or contactless electronic switch • Process connection option for high temperature up to 250°C / 482°F • With all relevant approvals (ATEX etc.) • Version OPTISWITCH 5150 with polished tuning fork e.g. for food processing OPTISWITCH 5200, 5250 - The special version with probe extension • Standard or HT version, large array of process fittings, housings and electronics • Probe length up to 6000 mm / 236" • Outputs: relay, transistor, 2wire, NAMUR or contactless electronic switch • Process connection option for high temperature up to 250°C / 482°F • With all relevant approvals (ATEX etc.) • Version OPTISWITCH 5150 with polished tuning fork e.g. for food processing Features and Options .book Page 3 Thursday, October 4, 2007 1:40 PM
  • 4. OPTISWITCH 4000/5000 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn www.krohne.com4 OPTISWITCH 4000 C Function Measurement parameter Level detection of liquids Measurement accuracy Hysteresis Approx. 2 mm / 0.08" with vertical installation Integration time Approx. 500 ms Frequency Approx. 1200 Hz Operating conditions TemperatureTemperatureTemperatureTemperature Ambient temperature on housing -40…+70°C / -40…+158°F Storage and transport temperature -40…+80°C / -40…+176°F Process temperatureProcess temperatureProcess temperatureProcess temperature Standard -40…+100°C / -40…+212°F High temperature version (optional) -40…+150°C / -40…+302°F Temperature shock No limitation Process pressure -1…64 bar / -14.5…928 psi Viscosity (dynamic) 0.1...10.000 mPa s (requirement: with SG=1) Density >0.7 g/cm2 / >0.025 lbs/in2 Materials Wetted partsWetted partsWetted partsWetted parts Process fitting – thread 316L Gaskets Klingersil C-4400 Vibrating element 316L Non-wetted partsNon-wetted partsNon-wetted partsNon-wetted parts Housing 316L and plastic PEI Surface qualitySurface qualitySurface qualitySurface quality Standard Ra = approx. 3.2 μm / 1.26-4 " Hygienic version Ra < 0.8 μm / 3.15-5" Process connection Thread G¾ A; ¾ NPT; G1 A; 1 NPT Hygienic fittings Bolting DN 25 PN 40; bolting DN 40 PN 40; Tri-Clamp 1"; Tri-Clamp 1½"; SMS Technical data .book Page 4 Thursday, October 4, 2007 1:40 PM
  • 5. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn OPTISWITCH 4000/5000 www.krohne.com 5 Power Supply Transistor outputTransistor outputTransistor outputTransistor output Supply voltage 10…55 VDC Power consumption Max. 0.5 W Contactless electronic switchContactless electronic switchContactless electronic switchContactless electronic switch Supply voltage 20…253 VAC, 50/60 Hz, 20…253 VDC Power consumption Approx. 3 mA (via load circuit) Operating elementsOperating elementsOperating elementsOperating elements Control lamp Illuminated lens for indication of the switching condition. Mode adjustment Min./max. adjustment through electrical connection Electromechanical dataElectromechanical dataElectromechanical dataElectromechanical data Plug connection 1x plug M12x1 or 1x plug DIN 43650 Screwed terminals For wire cross-section up to 1.5 mm² Output Transistor outputTransistor outputTransistor outputTransistor output Floating transistor output, overload and permanently shortcircuit-proof Load current Max. 250 mA Voltage loss Max. 1 V Turn-on voltage Max. 55 VDC Blocking current <10 μA Modes (adjustable) Min. / max. Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s Contactless electronic switchContactless electronic switchContactless electronic switchContactless electronic switch Contactless electronic switch Modes (adjustable) Min. / max. Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s Approvals Protection categoryProtection categoryProtection categoryProtection category Valve plug IP 65 Valve plug with IDC method of termination IP 67 M12x1 plug connection (only with transistor output) IP 66/IP 67 Overvoltage category III Protection classProtection classProtection classProtection class Transistor output II Contactless electronic switch I CE conformityCE conformityCE conformityCE conformity EMC (89/336/EEC) Emission EN 61326: 1997 (class B), immunity EN 61326: 1997/A1: 1998 LVD (73/23/EEC) EN 61010-1: 2001 SIL conformity OPTISWITCH fulfills the requirements of functional safety according to IEC 61508. .book Page 5 Thursday, October 4, 2007 1:40 PM
  • 6. OPTISWITCH 4000/5000 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn www.krohne.com6 OPTISWITCH 5000 C series Function Measurement parameter Level detection of liquids Design Sensor lengthSensor lengthSensor lengthSensor length OPTISWITCH 5100 C, 5150 C See chapter "Dimensions". OPTISWITCH 5200 C, 5250 C 316L, 2.4610 (Hastelloy C4) 80...6000 mm / 3...236" 2.4610 (Hastelloy C4) enamelled 80...1500 mm / 3...59" 1.4435 (316L) ECTFE coated 80...3000 mm / 3...118" 1.4435 (316L) PFA coated 80...3000 mm / 3...118" Measurement accuracy Hysteresis Approx. 2 mm / 0.08" with vertical installation Integration time Approx. 500 ms Frequency Approx. 1200 Hz Operating conditions TemperatureTemperatureTemperatureTemperature Ambient temperature on housing -40…+70°C / -40…+158°F Storage and transport temperature -40…+80°C / -40…+176°F Process temperatureProcess temperatureProcess temperatureProcess temperature 316L / Hastelloy C4 (2.4610) -50…+150°C / -58…+302°F Process temperature with temperature adapter Option 316L / Hastelloy C4 (2.4610) -50…+250°C / -58…+482°F enamelled -50…+200°C / -58…+392°F with ECTFE coating -50…+150°C / -58…+302°F with PFA coating -50…+150°C / -58…+302°F Temperature shock No limitation Process pressure -1…64 bar / -14.5…928 psi Viscosity (dynamic) 0.1...10.000 mPa s (requirement: with SG=1) Density 0.7...2.5 g/cm2 / 0.025...0.09 lbs/in2; 0.5...2.5 g/cm2 / 0.018...0.09 lbs/in2 by switching over .book Page 6 Thursday, October 4, 2007 1:40 PM
  • 7. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn OPTISWITCH 4000/5000 www.krohne.com 7 Materials Wetted partsWetted partsWetted partsWetted parts Process fitting – thread 316L; 2.4602 (Hastelloy C4) Process fitting – flange 316L; 316L with Hastelloy C4 coating; steel enamelled; 316L with ECTFE coating; 316L with PFA coating Gaskets Klingersil C-4400 Tuning fork 316L / 2.4610 (Hastelloy C4) Extension tube ø21.3 mm / ø0.84" 316L; 2.4610 (Hastelloy C4); 2.4610 (Hastelloy C4) enamelled; 316L with ECTFE coating; 316L with PFA coating Non-wetted partsNon-wetted partsNon-wetted partsNon-wetted parts Housing Plastic PBT (Polyester), Alu-die casting powder-coated, 316L Gasket ring between housing and housing cover NBR (stainless steel housing), silicone (Alu / plastic housing) Peephole in housing cover PMMA (Makrolon) Ground terminal 316L Temperature adapter (Option) 316L Gastight leadthrough (Option) 316L / glass Surface qualitySurface qualitySurface qualitySurface quality Standard (OPTISWITCH 5100 C, 5200 C) Ra = approx. 3.2 μm / 1.26-4" Hygienic version (OPTISWITCH 5150 C, 5250 C) Ra < 0.8 μm / 3.15-5" CoatingsCoatingsCoatingsCoatings ECTFE Approx. 0.5…0.8 mm / 0.02…0.03" PFA Approx. 0.3…0.5 mm / 0.01…0.02" Enamel Approx. 0.8 mm / 0.03" Process connection Thread G¾ A; ¾ NPT; G1 A; 1 NPT Flanges DIN: ≥DN25; ANSI: ≥1" Hygienic fittings (OPTISWITCH 5150 C, 5250 C) Bolting DN 40 PN 40; Tri-Clamp 1"; Tri-Clamp 1½" PN 10; cone DN 25 PN 40; Tuchenhagen Varivent DN 50 PN 10 Power Supply Relay outputRelay outputRelay outputRelay output Supply voltage 20…253 VAC, 50/60 Hz, 20…72 VDC (at U >60 VDC, the ambient temperature can be max. 50°C / 122°F) Power consumption 1…8 VA (AC); ca. 1.3 W (DC) Transistor outputTransistor outputTransistor outputTransistor output Supply voltage 10…55 VDC Power consumption Max. 0.5 W Contactless electronic switchContactless electronic switchContactless electronic switchContactless electronic switch Supply voltage 20…253 VAC, 50/60 Hz, 20…253 VDC Power consumption Approx. 3 mA (via load circuit) .book Page 7 Thursday, October 4, 2007 1:40 PM
  • 8. OPTISWITCH 4000/5000 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn www.krohne.com8 Two-wire outputTwo-wire outputTwo-wire outputTwo-wire output Supply voltage 10…36 VDC (via the signal conditioning instrument) NAMUR outputNAMUR outputNAMUR outputNAMUR output Supply voltage (standard characteristics) For connection to amplifier according to NAMUR IEC 60947-5-6, approx. 8.2 V Open-circuit voltage U0 approx. 8.2 V Shortcircuit current IU approx. 8.2 mA Operating elements Control lamp Control lamp (LED) for indication of the switching condition. Density switch (electronics versions: relay, transistor, contactless electronic switch, two-wire, NAMUR outputs) 0.5 0.5...2.5 g/cm2 / 0.018...0.9 oz/in2 0.7 0.7...2.5 g/cm2 / 0.025...0.9 oz/in2 Mode switch (electronics versions: relay output, transistor output, contactless electronic switch) A Max. detection or overfill protection B Min. detection or dry run protection Characteristics reversal (electronics version: NAMUR output) Max. Falling characteristics (Low current when immersed) Min. Rising characteristics (High current when immersed) Electromechanical data Cable entry/plug (dependent on the version) - Single chamber housing 1x cable entry M20x1.5 (cable ø5…9 mm), 1x blind stopper M20x1.5; attached 1x cable entry M20x1.5 or 1x cable entry ½ NPT, 1x blind stopper ½ NPT, 1x cable entry ½ NPT Screwed terminals For wire cross-section up to 1.5 mm² Output Relay outputRelay outputRelay outputRelay output Relay output (DPDT), 2 floating spdts Turn-on voltage Min.: 10 mV; max.: 253 VAC/DC Switching current Min.: 10 μA; max.: 5 A AC, 1 A DC Breaking capacity Max.: 1250 VA, 50 W Contact material (relay contacts) AgCdO and Au plated Modes (adjustable) Min. / max. Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s Transistor outputTransistor outputTransistor outputTransistor output Floating transistor output, overload and permanently shortcircuit proof Load current Max. 400 mA Voltage loss Max. 1 V Turn-on voltage Max. 55 VDC Blocking current <10 μA Modes (adjustable) Min. / max. Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s Contactless electronic switchContactless electronic switchContactless electronic switchContactless electronic switch Contactless electronic switch Modes (adjustable) Min. / max. Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s .book Page 8 Thursday, October 4, 2007 1:40 PM
  • 9. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn OPTISWITCH 4000/5000 www.krohne.com 9 Two-wire outputTwo-wire outputTwo-wire outputTwo-wire output Suitable signal conditioning instruments SU 501 Output signal Min. mode Vibrating element uncovered: 16 mA ±1 mA; vibrating element covered: 8 mA ±1 mA Max. mode Vibrating element uncovered: 8 mA ±1 mA; vibrating element covered: 16 mA ±1 mA Fault signal <2 mA Modes (adjustable) Min. / max. (changeover with the signal conditioning instrument) Delay time When immersed: approx. 0.5 s; when uncovered: approx. 1 s NAMUR outputNAMUR outputNAMUR outputNAMUR output Two-wire NAMUR output Current consumption Falling characteristics ≥2.2 mA uncovered / ≤1 mA covered Rising characteristics ≤1 mA uncovered / ≥2.2 mA covered Fault signal ≤1 mA Necessary processing system NAMUR processing system according to IEC 60947-5-6 (EN 50227/DIN 19234) Modes (NAMUR output adjustable to falling or rising characteristics) Min.: rising characteristics (High current when immersed); max.: falling characteristics (Low current when immersed) Approvals ATEX ATEX II 1G, 1/2G, 2G EEx ia IIC T6 1 ATEX II 1/2G, 2G EEx d IIC T6 2 ATEX II 1/2D IP6X T Ship approval GL & LR WHG German Federal Water Act 3 Protection category IP 66/IP 67 Overvoltage category III Protection classProtection classProtection classProtection class Transistor output, two-wire output, NAMUR output II Relay output, contactless electronic switch I CE conformityCE conformityCE conformityCE conformity EMC (89/336/EEC) Emission EN 61326/A1: 1998 (class B), susceptibility EN 61326: 1997/A1: 1998 LVD (73/23/EEC) EN 61010-1: 1993 SIL conformity OPTISWITCH fulfills the requirements of functional safety according to IEC 61508. 1 this approval is for 2-wire and NAMUR electronics. It can be combined with either WHG or with ship approval. 2 only for the plastic-coated aluminium housing with a ½ NPT cable gland. An optional temperature adapter can be used without a gas- tight bushing. 3 only for contactless electronic switch, relay and transistor electronics. .book Page 9 Thursday, October 4, 2007 1:40 PM
  • 10. OPTISWITCH 4000/5000 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn www.krohne.com10 OPTISWITCH 4000 - Standard version: From left to right: thread (M12x1, valve plug DIN 43650 and valve plug DIN 43650 with IDC method of termination) 1 M12x1 2 Thread G¾ A, G1 A, ¾ NPT, 1 NPT 3 Switching point Dimensions and Weights .book Page 10 Thursday, October 4, 2007 1:40 PM
  • 11. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn OPTISWITCH 4000/5000 www.krohne.com 11 Dimensions in mm Dimensions in inches a b c d e f g h L [mm] Thread G¾ A, G1 A, ¾ NPT or 1 NPT (M12x1) 132.5 10.0 WS 32 - - 21.3 13.0 40.0 L 1 Thread G¾ A, G1 A, ¾ NPT or 1 NPT (valve plug DIN 43650) 158.0 35.0 - 27.0 36.0 - - - - Thread G¾ A,G1 A, ¾ NPT or 1 NPT(valve plug DIN 43650 with IDC method of termination) 165.0 42.0 - 28.0 42.0 - - - - 1 with G¾ A, ¾ NPT: 66 mm; with G1 A, 1 NPT: 69 mm a b c d e f g h L [inches] Thread G¾ A, G1 A, ¾ NPT or 1 NPT (M12x1) 5.22 0.39 WS 32 - - 0.84 0.51 1.57 L 1 Thread G¾ A, G1 A, ¾ NPT or 1 NPT (valve plug DIN 43650) 6.22 1.38 - 1.06 1.42 - - - - Thread G¾ A, G1 A, ¾ NPT or 1 NPT(valve plug DIN 43650 with IDC method of termination) 6.50 1.65 - 1.10 1.65 - - - - 1 with G¾ A, ¾ NPT: 2.6"; with G1 A, 1 NPT: 2.7" .book Page 11 Thursday, October 4, 2007 1:40 PM
  • 12. OPTISWITCH 4000/5000 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn www.krohne.com12 OPTISWITCH 4000 - Hygienic version: From left to right: Tri-Clamp (valve plug DIN 43650); Bolting (valve plug DIN 43650); SMS 1145 (valve plug DIN 43650) 1 Switching point .book Page 12 Thursday, October 4, 2007 1:40 PM
  • 13. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn OPTISWITCH 4000/5000 www.krohne.com 13 DImensions in mm Dimensions in inches a b c L [mm] Tri-Clamp (valve plug DIN 43650) 101.0 13.0 40.0 L 1 Bolting (valve plug DIN 43650) 115.0 - - L 1 SMS 1145 (valve plug DIN 43650) 105.0 - - L 1 1 53 mm a b c L [inches] Tri-Clamp (valve plug DIN 43650) 3.98 0.51 1.57 L 1 Bolting (valve plug DIN 43650) 3.53 - - L 1 SMS 1145 (valve plug DIN 43650) 4.13 - - L 1 1 2.1" .book Page 13 Thursday, October 4, 2007 1:40 PM
  • 14. OPTISWITCH 4000/5000 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn www.krohne.com14 OPTISWITCH 4000 - High temperature version: From left to right: thread (M12x1, valve plug DIN 43650 and valve plug DIN 43650 with IDC method of termination) 1 M12x1 2 Thread G¾ A, G1 A, ¾ NPT, 1 NPT 3 Switching point .book Page 14 Thursday, October 4, 2007 1:40 PM
  • 15. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn OPTISWITCH 4000/5000 www.krohne.com 15 Dimensions in mm Dimensions in inches a b c d e f g h L [mm] Thread G¾ A, G1 A, ¾ NPT or 1 NPT (M12x1) 162.5 10.0 WS 32 - - 21.3 13.0 40.0 L 1 Thread G¾ A, G1 A, ¾ NPT or 1 NPT (valve plug DIN 43650) 188.0 35.0 - 27.0 36.0 - - - - Thread G¾ A, G1 A, ¾ NPT or 1 NPT (valve plug DIN 43650 with IDC method of termination) 182.0 42.0 - 28.0 42.0 - - - - 1 with G¾ A, ¾ NPT: 66 mm; with G1 A, 1 NPT: 69 mm a b c d e f g h L [inches] Thread G¾ A, G1 A, ¾ NPT or 1 NPT (M12x1) 6.40 0.39 WS 32 - - 0.84 0.51 1.57 L 1 Thread G¾ A, G1 A, ¾ NPT or 1 NPT (valve plug DIN 43650) 7.40 1.38 - 1.06 1.42 - - - - Thread G¾ A, G1 A, ¾ NPT or 1 NPT (valve plug DIN 43650 with IDC method of termination) 7.15 1.65 - 1.10 1.65 - - - - 1 with G¾ A, ¾ NPT: 2.6"; with G1 A, 1 NPT: 2.7" .book Page 15 Thursday, October 4, 2007 1:40 PM
  • 16. OPTISWITCH 4000/5000 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn www.krohne.com16 Dimensions and Weights OPTISWITCH 5000 series - Housing From left to right: Plastic, Stainless steel and Aluminium housing 1 M20x1,5 / ½ NPT 2 M20x1,5 Dimensions Weight Dimensions Weight [mm] [kg] [inches] [lbs] a b c a b c Plastic Housing 69 Ø77 112 0.76 2.72 Ø3.0 4.41 1.68 Stainless steel housing 69 Ø77 117 1.53 2.72 Ø3.0 4.61 3.37 Aluminium housing 116 84 114 1.17 4.57 3.31 4.49 2.58 .book Page 16 Thursday, October 4, 2007 1:40 PM
  • 17. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn OPTISWITCH 4000/5000 www.krohne.com 17 Dimensions in mm and inches OPTISWITCH 5100 C, 5150 C, 5200 C, 5250 C - Temperature adapter a b a b [mm] [inches] Temperature adapter 178 Ø34 7 Ø1.34 .book Page 17 Thursday, October 4, 2007 1:40 PM
  • 18. OPTISWITCH 4000/5000 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn www.krohne.com18 OPTISWITCH 5100 C, 5150 C 1 Thread 2 Tri-Clamp (OPTISWITCH 5150) 3 Cone DN 25 (OPTISWITCH 5150) 4 Bolting DN 40 (OPTISWITCH 5150) 5 Flange 6 Gas-tight leadthrough 7 Temperature adapter 1 2 3 4 5 6 d c 7 e a b a b a b a b a b b b .book Page 18 Thursday, October 4, 2007 1:40 PM
  • 19. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn OPTISWITCH 4000/5000 www.krohne.com 19 Dimensions in mm Dimensions in inches a b c d [mm] Thread 66 18.5 WS 32 (G¾A; ¾ NPT); WS 41 (G1A; 1 NPT) G¾A, ¾ NPT; G1A, 1 NPT Tri-Clamp (OPTISWITCH 5150) 53 36 - - Cone DN 25 (OPTISWITCH 5150) 55 57 - - Bolting DN 40 (OPTISWITCH 5150) 53 50 Ø33.7 - Flange 53 19 - - Gas-tight leadthrough - 34 - - Temperature adapter - 178 - - a b c d [inches] Thread 2.6 0.72 WS 32 (G¾A; ¾ NPT); WS 41 (G1A; 1 NPT) G¾A, ¾ NPT; G1A, 1 NPT Tri-Clamp (OPTISWITCH 5150) 2.09 1.41 - - Cone DN 25 (OPTISWITCH 5150) 2.17 2.24 - - Bolting DN 40 (OPTISWITCH 5150) 2.09 1.97 Ø1.33 - Flange 2.09 0.75 - - Gas-tight leadthrough - 1.34 - - Temperature adapter - 7.0 - - .book Page 19 Thursday, October 4, 2007 1:40 PM
  • 20. OPTISWITCH 4000/5000 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn www.krohne.com20 OPTISWITCH 5200 C, 5250 C 1 Thread 2 Tri-Clamp (OPTISWITCH 5250) 3 Cone DN 25 (OPTISWITCH 5250) 4 Bolting DN 40 (OPTISWITCH 5250) 5 Flange 6 Gas-tight leadthrough 7 Temperature adapter .book Page 20 Thursday, October 4, 2007 1:40 PM
  • 21. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn OPTISWITCH 4000/5000 www.krohne.com 21 Dimensions in mm Dimensions in inches a b c d [mm] Thread L 1 18.5 WS 32 (G¾A; ¾ NPT); WS 41 (G1A; 1 NPT) G3/4A, ¾ NPT; G1A, 1 NPT Tri-Clamp (OPTISWITCH 5250) L 1 36 - - Cone DN 25 (OPTISWITCH 5250) L 1 57 - - Bolting DN 40 (OPTISWITCH 5250) L 1 50 Ø33.7 - Flange L 1 19 - - Gas-tight leadthrough - 34 - - Temperature adapter - 178 - - 1 Ordered sensor length a b c d [inches] Thread L 1 0.72 WS 32 (G¾A; ¾ NPT); WS 41 (G1A; 1 NPT) G¾A, ¾ NPT; G1A, 1 NPT Tri-Clamp (OPTISWITCH 5250) L 1 1.41 - - Cone DN 25 (OPTISWITCH 5250) L 1 2.24 - - Bolting DN 40 (OPTISWITCH 5250) L 1 1.97 Ø1.33 - Flange L 1 0.75 - - Gas-tight leadthrough - 1.34 - - Temperature adapter - 7.0 - - 1 Ordered sensor length .book Page 21 Thursday, October 4, 2007 1:40 PM
  • 23. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn OPTISWITCH 4000/5000 www.krohne.com 23 Notes .book Page 23 Thursday, October 4, 2007 1:40 PM
  • 24. OPTISWITCH 4000/5000 nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn www.krohne.com Addresses: Germany Northern sales office KROHNE Messtechnik GmbH & Co. KG Bremer Str. 133 D-21073 Hamburg Phone:+49 (0)40 767 3340 Fax:+49 (0)40 767 33412 nord@krohne.de ZIP code: 10000 - 29999, 49000 - 49999 Western and middle sales office KROHNE Messtechnik GmbH & Co. KG Ludwig-Krohne-Straße D-47058 Duisburg Phone:+49 (0)203 301 416 Fax:+49 (0)203 301 10416 west@krohne.de ZIP code: 30000 - 34999, 37000 - 48000, 50000 - 53999, 57000 - 59999, 98000 - 99999 Southern sales office KROHNE Messtechnik GmbH & Co. KG Landsberger Str. 392 D-81241 Munich Phone:+49 (0)89 121 5620 Fax:+49 (0)89 129 6190 sued@krohne.de ZIP code: 0 - 9999, 80000 - 89999, 90000 - 97999 Southwestern sales office KROHNE Messtechnik GmbH & Co. KG Rüdesheimer Str. 40 D-65239 Hochheim/Main Phone: +49(0)6146) 827 30 Fax:+49 (0)6146 827 312 rhein-main@krohne.de ZIP code: 35000 - 36999, 54000 - 56999, 60000 - 79999 Instrumentation and control equipment catalog TABLAR Messtechnik GmbH Ludwig-Krohne-Straße 5 D-47058 Duisburg Phone:+49 (0)2 03 305 880 Fax:+49 (0)2 03 305 8888 kontakt@tablar.de www.tablar.de KROHNE sales companies International AustraliaAustraliaAustraliaAustralia KROHNE Australia Pty Ltd Quantum Business Park 10/287 Victoria Rd Rydalmere NSW 2116 Phone: +61 2 8846 1700 Fax: +61 2 8846 1755 krohne@krohne.com.au AustriaAustriaAustriaAustria KROHNE Gesellschaft m.b.H. Modecenterstraße 14 A-1030 Vienna Phone:+43 (0)1/203 45 32 Fax:+43 (0)1/203 45 32 99 info@krohne.at BelgiumBelgiumBelgiumBelgium KROHNE Belgium N.V. Brusselstraat 320 B-1702 Groot Bijgaarden Phone:+32 (0)2 4 66 00 10 Fax:+32 (0)2 4 66 08 00 krohne@krohne.be BrazilBrazilBrazilBrazil KROHNE Conaut Controles Automaticos Ltda. Estrada Das Águas Espraiadas, 230 C.P. 56 06835 - 080 EMBU - SP Phone:+55 (0)11-4785-2700 Fax:+55 (0)11 4785-2768 conaut@conaut.com.br ChinaChinaChinaChina KROHNE Measurement Instruments (Shanghai) Co. Ltd., (KMIC) Room 1501 1033 Zhaojiabang Road Shanghai 200030 Phone: +86 21 6487 9611 Fax:+86 21 6438 7110 info@krohne-asia.com Czech RepublicCzech RepublicCzech RepublicCzech Republic Krohne CZ, spol. s r.o. Sobìsická 156 63800 Brno Phone: +420 (0)545.242 627 Fax: +420 (0)545 220 093 brno@krohne.cz FranceFranceFranceFrance KROHNE S.A.S. Les Ors BP 98 F-26103 ROMANS Cedex Phone:+33 (0)4 75 05 44 00 Fax:+33 (0)4 75 05 00 48 info@krohne.fr Great BritainGreat BritainGreat BritainGreat Britain KROHNE Ltd. Rutherford Drive Park Farm Industrial Estate Wellingborough Northants NN8 6AE Phone:+44 (0)19 33 408 500 Fax:+44 (0)19 33 408 501 info@krohne.co.uk CISCISCISCIS Kanex KROHNE Engineering AG Business-Centre Planeta Office 404 ul. 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Poligono Industrial Nilo Calle Brasil, nº. 5 28806 Alcalá de Henares Madrid Phone: +34 (0)91 883 2152 Fax: +34 (0)91 883 4854 krohne@krohne.es USAUSAUSAUSA KROHNE, Inc. 7 Dearborn Road Peabody, MA 01960 Phone: +1 (800) FLOWING Phone: +1 (978) 535 6060 (in MA) info@krohne.com Representatives Algeria Argentina Cameroon Canada Chile Columbia Croatia Denmark Ecuador Egypt Finland Gabon Ghana Greece Hong Kong Hungary Indonesia Iran Ireland Israel Ivory Coast Japan Jordan Kuwait Libya Lithuania Malaysia Mauritius Mexico Morocco New Zealand Peru Portugal Romania Saudi Arabia Senegal Slovakia Slovenia Sweden Taiwan Thailand Tunisia Turkey Venezuela Yugoslavia Other countries KROHNE Messtechnik GmbH & Co. KG Ludwig-Krohne-Str. 5 D-47058 Duisburg Phone:+49 (0)203 301 0 Fax:+49 (0)203 301 389 export@krohne.de • Electromagnetic flowmeters • Level measuring instruments • Variable area flowmeters • Pressure gauges • Mass flowmeters • Temperature measuring instruments • Ultrasonic flowmeters • Water solutions & analysis • Vortex flowmeters • Oil and gas turnkey solutions • Flow controllers KROHNE Product Overview ©KROHNE10/20074000113601-TDOPTISWITCH4-5000R01enSubjecttochangewithoutnotice .book Page 24 Thursday, October 4, 2007 1:40 PM