![Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Lo que nuestros clientes apreciarían… Control total de planta, con una Arquitectura Aumentar la Productividad y Minimizar el Costo de Operación Integrar control, redes, visualización y tecnologías de Información Atender plenamente las necesidades de control e información Extender el desempeño de la planta o empresa Proveyendo una funcionalidad, flexibilidad y escalabilidad incomparable. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Empaque - Control de Movimiento Integrado Despacho -Computadoras VersaView - Soluciones de RFID - SW de seguimiento de Materiales Seguridad Integrada - GuardLogix ,[object Object],[object Object],Cadena de proveedores - Soluciones MES-RSBizWare](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
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ControlMotoresInteligente
- 1. Control Inteligente de Motores Xavier Riveroll Consultor Técnico de Potencia
- 3. La Arquitectura Integrada provee la solución a través del Control y la Información Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Controladores Logix RSView / PanelView Plus PowerFlex Drives IntelliCenter EtherNet/IP ControlNet DeviceNet Objetos Globales Perfiles de Drives Integrados Etiquetas Globales Instrucciones Add-On Carátulas Comunes
- 7. Copyright © 2008 Rockwell Automation, Inc. All rights reserved. PROTECCIÓN Arquitectura Integrada + Control Inteligente de Motores Operador revisa el motor, retira causa de sobrecarga Un motor crítico experimenta una sobrecarga Aumenta la capacidad térmica utilizada, el motor continúa operando Alcanza el valor de alarma: El rele Electrónico Inteligente de sobrecarga entrega un mensaje de alarma al HMI y las PCs
- 9. Otra característica importante de los dispositivos inteligentes es… Copyright © 2008 Rockwell Automation, Inc. All rights reserved. DeviceLogix
- 10. Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Programación en los dispositivos Inteligentes = DeviceLogix Imaginemos un sistema integrado como… una máquina de extrusión de cable con cubierta plástica, compuesta por…
- 11. Copyright © 2008 Rockwell Automation, Inc. All rights reserved. una banda alimentadora Programación en los dispositivos Inteligentes = DeviceLogix y un tornillo extrusor ó “sinfin”,
- 12. Copyright © 2008 Rockwell Automation, Inc. All rights reserved. y en un descuido la cuchilla daña el cable de comunicación. Programación en los dispositivos Inteligentes = DeviceLogix La banda continua su operación y el deposito se sobrecarga, el extrusor para y el plástico se solidifica.
- 14. Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Con la opción DeviceLogix…
- 15. Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Con la opción DeviceLogix… el cable de red se daña – el PLC deja de controlar la operación de la máquina,
- 16. Copyright © 2008 Rockwell Automation, Inc. All rights reserved. el Drive opera de forma inteligente y se ajusta a los datos de estado seguro – el extrusor completa su ciclo, Con la opción DeviceLogix…
- 19. Al tener dicho control en una red DeviceNet adicionalmente se tiene la opción de… Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Reemplazo automático de dispositivos (ADR)
- 21. Copyright © 2008 Rockwell Automation, Inc. All rights reserved. La red DeviceNet envía un mensaje a la PC del cuarto de control ¿Que es reemplazo automático de dispositivos? Personal de mantenimiento reemplaza el drive por uno totalmente nuevo
- 24. En el supuesto caso que los drives se encuentren en una red ControlNet y EtherNet se tiene… Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Una Integración Suprema ó Premiere
- 32. Example Customer Migration Timeline Copyright © 2008 Rockwell Automation, Inc. All rights reserved. RSLogix 5 1305 PowerFlex No one can match our legacy connectivity. No one protects a customer’s investment and offers migration paths like Rockwell Automation. Remote I/O DeviceNet Ethernet EtherNet/IP 1994 1996 2003 2007 20?? IE, OPC, etc. AOPs Wizards
- 34. ¡ Muchas gracias! ¿Alguna Pregunta?
Notas del editor
- Introduction Please add Speaker Name
- Review of different type applications found in an industrial plant and how they might be controlled – Receiving – VersaView Industrial Computers, material tracking software, RFID Material Handling – Logix Controllers, VersaView Computers or PanelView Plus EOI, Drives, Sensors Batching/Blending – Integrated Batch Solutions - Logix controllers with PhaseManager, RSBizWare Batch Processing – Logix controllers with Function Block Programming, Redundancy, faceplates Packaging – Integrated Motion, commands built into the logic, SERCOS interface. Shipping – VersaView Industrial Computers, material tracking software, RFID Control Room – Single HMI platform giving operators a common look and feel, reducing both development time and Operator errors. Corporate/supply chain – Supply Chain Management, MES Solutions/RSBizWare
- Rockwell Automation’s Integrated Architecture provides users with the broadest scope of supply thanks to the multidiscipline nature of our control platform and the application and domain expertise we can bring to bear on your applications. This provides you with reduced Total Cost of Ownership, Faster Time to Market and helps your company be more competitive globally. The scalable nature of the integrated architecture reduces your total cost of ownwership, since you only buy the amount of control you need for a given application. It also means reduced engineering time with reusable code, reduced training requirements and Real-Time Information (Premier Integration + Universal Connectivity … Legacy & 3rd Party) Performance Optimization / Regulatory Compliance
- Program Overview: The Intelligent Motor Control Campaign is a program designed to highlight Rockwell Automation’s 100 years of motor control expertise, reflected in our powerful portfolio of motor control products, services and engineered packages. Demonstrate how customers can optimize their factory performance through the strong linkage between Intelligent Motor Control and Integrated Architecture. This complement of advanced motor control and system-wide communication delivers operational performance and enhanced protection through a data-driven communication platform, making facilities more productive and profitable. The Intelligent Motor Control messaging focuses on the 3 most important factors to customers based on a recent marketing survey Scalable Control available from simple to complex applications Seamless Communication of their information and motor control Ability to Protect both motor assets and production assets through increased uptime
- Intelligent Motor Control Program Goals: Highlight the Technology Leadership of Rockwell Automation’s Motor Control and the economic advantages of connecting to system-wide communication through Integrated Architecture Differentiate the Allen-Bradley brand of scalable motor control solutions in the marketplace and show the broad offering for the many different levels of customer needs Users can meet a wide range of motor control needs with Rockwell Automation Intelligent Motor Control solutions – from simple fixed speed to complex variable speed utilizing vector control with FORCE™ Technology. Intelligent Motor Control solutions address a range of applications from the most complex, requiring high-performance speed, torque, and position control, to the simplest, requiring reduced voltage or soft starting High energy prices will have a dramatic impact to manufacturer’s bottom line, and motor control devices such as soft starters and drives can help manufacturers operate more energy-efficiently. Show Rockwell Automation’s application expertise through strong emphasis and linkage to the vertical industry initiatives
- Intelligent Motor Control solutions from Rockwell Automation combine best in class network integration, high performance motor control and superior motor protection to provide optimal motor performance. Customers experience increased operational efficiencies using Rockwell Automation intelligent motor control products because of the superior control, protection, and performance these products deliver. Extensive diagnostic information and communication provided by Intelligent Motor Control products result in increased machine uptime. Rockwell Automation Intelligent Motor Control solutions are easy to implement and use. Embedded start-up routines plain language parameter names, and logical parameter arrangements reduce programming and troubleshooting time, resulting in quicker implementation. Start-up wizards and, on-line control block diagrams, embedded in Rockwell Automation software , ease startup, troubleshooting, and monitoring of Intelligent Motor Control solutions. Rockwell Automation Intelligent Motor Control solutions integrate seamlessly with Logix-based programmable controllers, allowing easy access to valuable shop-floor data with a minimum of PLC programming.
- Users of automation technology achieve superior motor protection with Rockwell Automation Intelligent Motor Control solutions. Protecting motor assets is crucial to plant uptime, and Intelligent Motor Control devices, such as drives, soft starters and electronic overload relays deliver that protection – from startup through operation. Networked solid-state relays, soft starters, drives and motor control systems provide vital diagnostics and information about motor performance, enabling users to perform preventative maintenance before damage can occur to motors or connected equipment.
- Intelligent Motor Control vs Convention Motor Control means greater efficiencies and increased return on investment
- An often asked question is what happens if a comms cable gets damaged or cut. Here are some ways in which Integrated architecture can ensure a level of system integrity in critical applications.
- The infeed is a simple conveyor with a DOL starter feeding plastic pellets into the extruder.
- Normal operation PLC controls the infeed and the screw
- With the network damaged the PLC effectively disappears
- The drive uses the safe state data configuration to complete it’s cycle i.e to run all the plastic out of the screw thus eliminating the need for a strip down clean.
- The drive uses the safe state data configuration to complete it’s cycle i.e to run all the plastic out of the screw thus eliminating the need for a strip down clean.
- User-Defined Add-On Instructions are a new feature in v16. Programmers can create their own instructions, or download already created instructions from the Internet and import them into their projects Refer to the v16 launch materials for additional information about AOI’s AOI’s will be posted at http://samplecode.rockwellautomation.com Simple example: PowerFlex 7-Class drives use engineering units and the PowerFlex 4-Class drives use Hz for Reference / Feedback. Most programmers use neither because the operators want to work in bottles-per-minute, gallons-per-minute, CFM, etc. This requires scaling in the ladder program to present the Reference / Feedback in terms that are meaningful to the operator. This is typically done using math instructions or a compute instruction performing the math expression, and now this can also be achieved using the SCP Add-On Instruction. Now the programmer doesn’t have to think about the math expression for scaling and just plugs the data in the SCP instead. AOI’s are also used with the PowerFlex Faceplates in RSView. These handle the different modes of operation: “Program” (Automatic) and “Operator” (Manual)
- PowerFlex 4-Class and 7-Class drive Global Objects are being created for import into the Global Objects folder in RSView. Two types of objects are being created: Status – Displays status information such as Alarm, Fault, Actual Direction, At Reference, Ready, Active, and Feedback. A Clear Faults button is also included Status & Control – Provides everything listed in the Status template and provides control capability such as Start, Stop, Forward, Reverse, Jog and Reference The PowerFlex Global Objects utilize the same tag names generated by the v16 Integrated Drive Profiles , which means these objects can be quickly dragged & dropped into RSView displays The PowerFlex Global Objects were created within RSView and are completely editable. For example: Don’t want the operator to have Reverse capability? Delete the Reverse button Want to use these objects with older versions of RSLogix 5000 or with other AB controllers? Just modify the tag names associated with each button, indicator, etc.
- PowerFlex Faceplates provide the same basic features found in the Global Objects and more. The primary difference here is to conform to a Rockwell HMI standard to provide a common “look & feel” across an entire system being represented on an HMI. PowerFlex Global Objects are designed to look like a PowerFlex drive and provide basic operation, which will appeal to many users. However, users of large systems with dozens of different end devices might find it easier to operate with a common look & feel across all of the devices. This is why we will be providing BOTH! Includes specific parameters sent via Datalinks, trend display, device diagnostics and operator help The PowerFlex Faceplates also utilize the same tag names generated by the v16 Integrated Drive Profiles , which means they can be quickly dragged & dropped into RSView displays www.ab.com or www.rockwellautomation.com Industries & Solutions Integrated Architecture “Tools” Sample Code Library Website or samplecode.rockwellautomation.com
- Drive configuration settings are stored in the .ACD file, so now the entire drive system can be contained in a SINGLE file Since drive configuration settings are part of the .ACD file, this allows it to also be stored in the controller. RSLogix 5000 can now be used to manually download configuration settings to a replacement drive “ When will this be automatic?” The answer is “it is in the works!” (tentatively v18)
- Drive configuration settings are stored in the .ACD file, so now the entire drive system can be contained in a SINGLE file Since drive configuration settings are part of the .ACD file, this allows it to also be stored in the controller. RSLogix 5000 can now be used to manually download configuration settings to a replacement drive “ When will this be automatic?” The answer is “it is in the works!” (tentatively v18)
- THIS SCREEN SHOWS RA SUPPORT FOR OUR CUSTOMERS !! We even have profiles for legacy products, such as the 1305 drive. The 1305 was launched 13 years ago in 1994 Remote I/O was the #1 adapter for drives … EtherNet/IP, ControlNet, and DeviceNet did not exist ControlLogix did not exist Yet we have protected our customers investment by providing connectivity to new networks (EtherNet/IP was introduced 8 years later in 2002), new controllers, and the latest revisions of controller software (v16)
- Introduction Please add Speaker Name