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STIH)




STIHL FS 55   Instruction Manual
              Manual de instrucciones


              Warning!
              Read and follow all safety precautions in
              Instruction Manual – improper use can cause
              serious or fatal injury.
              Advertencia!
              Lea y siga todas las precauciones de
              seguridad dadas en el manual de
              instrucciones – el uso incorrecto puede
              causar lesiones graves o mortales.
English / USA

                                                               Contents


                                                               Guide to Using this Manual .............. 2                Checking the Spark Plug ................ 38           Allow only persons who understand this
BA_SE_012_006_01_13.fm




                                                               Safety Precautions and Working                             Rewind Starter ................................ 39    manual to operate your trimmer/
                                                               Techniques ....................................... 3       Storing the Machine ....................... 39        brushcutter.
                                                               Approved Combinations of                                   Lubricating the Gearbox ................. 39          To receive maximum performance and
                                                               Mowing Tool, Deflector,                                    Sharpening Metal Cutting Tools ..... 40               satisfaction from your STIHL trimmer/
                                                               Handle and Harness ....................... 18              Inspections and Maintenance                           brushcutter, it is important that you read
                                                               Mounting the Bike Handle .............. 20                 by STIHL Service ........................... 41       and understand the maintenance and
                                                               Mounting the Loop Handle ............. 21                  Maintenance Chart ......................... 42        safety precautions, starting on page 3,
                                                               Fitting the Carrying Eye .................. 22             Parts and Controls ......................... 43       before using your trimmer/brushcutter.
                                                               Mounting the Deflector ................... 23              Specifications ................................. 45
                                                               Mounting the Cutting Tools ............. 23                Special Accessories ....................... 46        Contact your STIHL dealer or the STIHL
                                                               Fuel ................................................ 28   Maintenance and Repairs .............. 47             distributor for your area if you do not
                                                                                                                                                                                understand any of the instructions in this
Printing inks contain vegetable oils; paper can be recycled.




                                                               Fueling ............................................ 29    STIHL Incorporated
                                                               Fitting the Harness ......................... 29           Federal Emission Control                              manual.
                                                               Balancing the Brushcutter .............. 30                Warranty Statement ........................ 48
                                                               Starting / Stopping .......................... 31          STIHL Incorporated California                         !Warning!
                                                               Operating Instructions .................... 35             Exhaust and Evaporative Emissions                     Because a trimmer/brushcutter is a high-
                                                               Cleaning the Air Filter ..................... 35           Control Warranty Statement ........... 50             speed cutting tool some special safety
                                                               Motor Management ........................ 36               Trademarks .................................... 52    precautions must be observed to reduce
                                                                                                                                                                                the risk of personal injury.
Printed on chlorine-free paper.




                                                               Adjusting the Carburetor ................ 36
                                                                                                                                                                                Careless or improper use may cause
                                                                                                                                                                                serious or even fatal injury. Make sure
                                                                                                                                                                                your unit is equipped with the proper
                                                                                                                                                                                deflector, handle and harness for the
                                                                                                                                                                                type of cutting attachment being used.
                                                                                                                                                                                Always wear proper eye protection.
                                                                                                                                                                                STIHL's philosophy is to continually
                                                                                                                                                                                improve all of its products. As a result,
                                                                                                                                                                                engineering changes and improve-
                                                                                                                                                                                ments are made from time to time. If the
0458 233 8621 C. M15. K7. CP. Printed in USA




                                                                                                                                                                                operating characteristics or the appear-
                                                                                                                                                                                ance of your trimmer/brushcutter differs
© ANDREAS STIHL AG & Co. KG, 2007




                                                                                                                                                                                from those described in this manual,
                                                                                                                                                                                please contact your STIHL dealer for
                                                                                                                                                                                information and assistance.




                                                               STIHl
                                                               FS 55                                                                                                                                                     1
English / USA

Guide to Using this Manual


Pictograms                                  In addition to the operating instructions,       Equipment and features
                                            this manual may contain paragraphs
All the pictograms attached to the                                                           This instruction manual may refer to
                                            that require your special attention. Such
machine are shown and explained in                                                           several models with different
                                            paragraphs are marked with the
this manual.                                                                                 features. Components that are not
                                            symbols described below:
                                                                                             installed on all models and related
The operating and handling instructions
                                                Warning where there is a risk of an          applications are marked with an
are supported by illustrations.
                                                accident or personal injury or               asterisk (*). Such components may
Symbols in text                                 serious damage to property.                  be available as special accessories
                                                                                             from your STIHL dealer.
The individual steps or procedures              Caution where there is a risk of
described in the manual may be marked           damaging the machine or its
in different ways:                              individual components.                   Engineering improvements
:   A bullet marks a step or procedure          Note or hint which is not essential      STIHL’s philosophy is to continually
    without direct reference to an              for using the machine, but may           improve all of its products. As a result,
    illustration.                               improve the operator’s under-            engineering changes and improvements
                                                standing of the situation and result     are made from time to time. If the
A description of a step or procedure that       in better use of the machine.            operating characteristics or the
refers directly to an illustration may                                                   appearance of your machine differ from
                                                Note or hint on correct procedure in     those described in this manual, please
contain item numbers that appear in the
                                                order to avoid damage to the             contact your STIHL dealer for
illustration.
                                                environment.                             assistance.
Example:
Loosen the screw (1)                                                                     Therefore some changes, modifications
                                                                                         and improvements may not be covered
Lever (2) ...                                                                            in this manual.




2                                                                                                                           FS 55
English / USA

Safety Precautions and
Working Techniques

               Because a trimmer/
               brushcutter is a high-        !Warning                                    !Warning!
               speed, fast-cutting power     As more fully explained later in these      The use of this machine may be
               tool sometimes equipped       Safety Precautions, to reduce the risk of   hazardous. If the rotating line or blade
               with sharp cutting blades,    personal injury, make sure your unit is     comes in contact with your body, it will
               special safety precautions    equipped with the proper handle,            cut you. When it comes in contact with
must be observed to reduce the risk of       harness and deflector for the type of       solid foreign objects such as rocks or
personal injury.                             cutting attachment you are using. Use       bits of metal, it may fling them directly or
                                             only cutting attachments that are           by ricochet in the direction of bystanders
               It is important that you
                                             specifically authorized by STIHL for use    or the operator. Striking such objects
               read, fully understand and
                                             on your FS model.                           could damage the cutting attachment
               observe the following
                                                                                         and may cause blades to crack, chip or
               safety precautions and        Have your STIHL dealer show you how
                                                                                         break. Thrown objects, including broken
               warnings. Read the            to operate your power tool. Observe all
                                                                                         heads or blades, may result in serious or
               instruction manual and        applicable local safety regulations,
                                                                                         fatal injury to the operator or bystanders.
the safety precautions periodically.         standards and ordinances.
                                                                                         STIHL does not recommend the use of
Careless or improper use may cause
serious or fatal injury.                     !Warning!                                   rigid blades when cutting in stony areas.
                                             Do not lend or rent your power tool         Use your trimmer/brushcutter equipped
The terminology utilized in this manual
                                             without the instruction manual. Be sure     with the appropriate cutting attachment
when referring to the power tool reflects
                                             that anyone using it understands the        only for cutting grass and similar
the fact that different types of cutting
                                             information contained in this manual.       material. It must not be used for any
attachments may be mounted on it. The
                                                                                         other purposes, since such misuse may
term quot;trimmerquot; is used to designate an
                                                                                         result in an accident or damage to the
FS unit that is equipped with a nylon line
                                                                                         machine.
head or a head with flexible plastic
blades (i.e., the PolyCut head). A                                                       !Warning!
quot;brushcutterquot; designates a unit
equipped with a rigid metal blade. Many                                                  Minors should never be allowed to use
FS models may be used as either a                                                        this power tool. Bystanders, especially
trimmer or a brushcutter - therefore, the                                                children, and animals should not be
power tool is referred in this manual as a                                               allowed in the area where it is in use.
quot;trimmer/brushcutter.quot; Some smaller
and/or lightweight FS models may only
be used as a trimmer, i.e., they may not
be used with metal blades.




FS 55                                                                                                                              3
English / USA




                                             THE OPERATOR                                 These conditions reduce the hand's
!Warning!                                                                                 ability to feel and regulate temperature,
To reduce the risk of injury to bystanders
                                             Physical Condition                           produce numbness and burning
and damage to property, never let your       You must be in good physical condition       sensations and may cause nerve and
power tool run unattended. When it is        and mental health and not under the          circulation damage and tissue necrosis.
not in use (e.g. during a work break),       influence of any substance (drugs,
                                                                                          All factors which contribute to white-
shut it off and make sure that               alcohol, etc.) which might impair vision,
                                                                                          finger disease are not known, but cold
unauthorized persons do not use it.          dexterity or judgment. Do not operate
                                                                                          weather, smoking and diseases or
                                             this machine when you are fatigued.
Most of these safety precautions and                                                      physical conditions that affect blood
warnings apply to the use of all STIHL       !Warning!                                    vessels and blood transport, as well as
trimmer/brushcutters. Different models                                                    high vibration levels and long periods of
                                             Be alert – if you get tired, take a break.
may have different parts and controls.                                                    exposure to vibration are mentioned as
                                             Tiredness may result in loss of control.
See the appropriate section of your                                                       factors in the development of whitefinger
                                             Working with any power tool can be
instruction manual for a description of                                                   disease. In order to reduce the risk of
                                             strenuous. If you have any condition that
the controls and the function of the parts                                                whitefinger disease and carpal tunnel
                                             might be aggravated by strenuous work,       syndrome, please note the following:
of your model.
                                             check with your doctor before operating
Safe use of a trimmer/brushcutter            this machine.                                Most STIHL power tools are available
involves                                                                                  with an anti-vibration (“AV”) system
                                             !Warning!                                    designed to reduce the transmission of
1.   the operator
                                             Prolonged use of a power tool (or other      vibrations created by the machine to the
2.   the power tool                          machines) exposing the operator to           operator's hands. An AV system is
3.   the use of the power tool.              vibrations may produce whitefinger           recommended for those persons using
                                             disease (Raynaud's phenomenon) or            power tools on a regular or sustained
                                             carpal tunnel syndrome.                      basis.




4                                                                                                                            FS 55
English / USA




Keep the AV system well maintained. A         Proper Clothing
power tool with loose components or                                                         !Warning!
                                              To reduce the risk of injury, the operator
with damaged or worn AV buffers will                                                                      Power tool noise may
                                              should wear proper protective apparel.
tend to have higher vibration levels.                                                                     damage your hearing.
Maintain a firm grip at all times, but do     !Warning!                                                   Wear sound barriers (ear
                                                                                                          plugs or ear mufflers) to
not squeeze the handles with constant,        The deflector provided with your power
                                                                                                          protect your hearing.
excessive pressure. Wear gloves and           tool will not protect the operator from all
                                                                                                          Continual and regular
keep your hands warm. Take frequent           foreign objects (gravel, glass, wire, etc.)
                                                                                            users should have their hearing checked
breaks.                                       thrown back by the rotating cutting
                                                                                            regularly.
All the above-mentioned precautions do        attachment. Thrown objects may also
                                              ricochet and strike the operator.             Be particularly alert and cautious when
not guarantee that you will not sustain
                                                                                            wearing hearing protection because
whitefinger disease or carpal tunnel          !Warning!                                     your ability to hear warnings (shouts,
syndrome. Therefore, continual and
                                                             To reduce the risk of injury   alarms, etc.) is restricted.
regular users should closely monitor the
condition of their hands and fingers. If                     to your eyes never                           Always wear gloves when
any of the above symptoms appear,                            operate your power tool                      handling the machine and
seek medical advice immediately.                             unless wearing goggles or                    metal blades. Heavy-duty,
                                                             properly fitted protective                   nonslip gloves improve
!Warning!                                                    glasses with adequate top                    your grip and help to
The ignition system of the STIHL unit         and side protection complying with ANSI                     protect your hands.
produces an electromagnetic field of a        Z 87.1 (or your applicable national
very low intensity. This field may            standard). To reduce the risk of injury to                  Clothing must be sturdy
interfere with some pacemakers. To            your face STIHL recommends that you                         and snug-fitting, but allow
reduce the risk of serious or fatal injury,   also wear a face shield or face screen                      complete freedom of
persons with a pacemaker should               over your goggles or protective glasses.                    movement. Wear long
consult their physician and the                                                                           pants made of heavy
pacemaker manufacturer before                                                                             material to help protect
operating this tool.                                                                                      your legs. Do not wear
                                                                                                          shorts, sandals or go
                                                                                                          barefoot.




FS 55                                                                                                                               5
English / USA




              Avoid loose-fitting jackets,                                                  THE USE OF THE POWER TOOL
              scarfs, neckties, jewelry,      !Warning!
              flared or cuffed pants,         Never modify this power tool in any way.
                                                                                            Transporting the Power Tool
              unconfined long hair or         Only attachments supplied by STIHL            !Warning!
              anything that could             and expressly approved by STIHL for
                                                                                            To reduce the risk of injury from loss of
              become caught on                use with the specific STIHL model are
branches, brush or the moving parts of                                                      control and blade or line contact, never
                                              authorized. Although certain
                                                                                            carry or transport your power tool with
the unit. Secure hair so it is above          unauthorized attachments are useable
                                                                                            the cutting attachment moving.
shoulder level.                               with STIHL power tools, their use may, in
                                              fact, be extremely dangerous. For the
                Good footing is very
                                              cutting attachments authorized by
                important. Wear sturdy
                                              STIHL for your unit, see the chapter
                boots with nonslip soles.
                                              “Approved Combinations of Cutting
                Steel-toed safety boots
                                              Attachment, Deflector, Handle and
                are recommended.
                                              Harness“ in the instruction manual or the
                Wear an approved safety       STIHL “Power Tools and Accessories“
                hard hat to reduce the risk   catalog.
                of injury to your head
                                              If this tool is subjected to unusually high
                when there is a danger of
                                              loads for which it was not designed (e.g.
                head injuries.
                                              heavy impact or a fall), always check
                                              that it is in good condition before
                                              continuing work. Check in particular that
                                              the fuel system is tight (no leaks) and
THE POWER TOOL                                that the controls and safety devices are




                                                                                                                                    389BA019 KN
For illustrations and definitions of the      working properly. Do not continue
power tool parts see the chapter on           operating this machine if it is damaged.
“Main Parts and Controls.”                    In case of doubt, have it checked by your
                                              STIHL servicing dealer.
                                                                                            It may be carried only in a horizontal
                                                                                            position. Grip the shaft in a manner that
                                                                                            the machine is balanced horizontally.
                                                                                            Keep the hot muffler away from your
                                                                                            body and the cutting attachment behind
                                                                                            you.




6                                                                                                                              FS 55
English / USA




                                             Fueling Instructions                          Different models may be equipped with
!Warning!                                                                                  different fuel caps.
Always shut off the engine and make          !Warning!
                                                                                           Cap with grip
sure the cutting attachment has stopped      Fuel your power tool in well-ventilated
before putting a trimmer/brushcutter         areas, outdoors. Always shut off the          !Warning!
down. When transporting it in a vehicle,     engine and allow it to cool before
                                                                                           In order to reduce the risk of fuel spillage
properly secure it to prevent turnover,      refueling. Gasoline vapor pressure may
                                                                                           and fire from an improperly tightened
fuel spillage and damage to the unit.        build up inside the fuel tank depending
                                                                                           fuel cap, correctly position and tighten
STIHL recommends that you keep metal         on the fuel used, the weather conditions
                                                                                           the fuel cap in the fuel tank opening.
blades covered with the transport guard      and the tank venting system.
(optional accessory).                                                                                     To do this with this STIHL
                                             In order to reduce the risk of burns and
                                                                                                          cap, raise the grip on the
                                             other personal injury from escaping gas
                                                                                                          top of the cap until it is
                                             vapor, remove the fuel filler cap on your
Fuel                                                                                                      upright at a 90° angle.
                                             power tool carefully so as to allow any
                                                                                                          Insert the cap in the fuel
Your STIHL power tool uses an oil-           pressure build-up in the tank to release
                                                                                                          tank opening with the
gasoline mixture for fuel (see the chap-     slowly. Never remove the fuel filler cap
                                                                                           triangular marks on the grip of the cap
ter on “Fuel” of your instruction manual).   while the engine is running.
                                                                                           and on the fuel tank opening lining up.
!Warning!                                    Select bare ground for fueling and move       Using the grip, turn the cap firmly
                                             at least 10 feet (3 m) from the fueling       clockwise as far as it will go (approx. a
               Gasoline is an extremely                                                    quarter turn).
                                             spot before starting the engine. Wipe off
               flammable fuel. If spilled
                                             any spilled fuel before starting your
               and ignited by a spark or                                                                  Fold the grip flush with the
                                             machine.
               other ignition source, it                                                                  top of the cap. If the grip
               can cause fire and serious    !Warning!                                                    does not lie completely
               burn injury or property                                                                    flush with the cap and the
                                             Check for fuel leakage while refueling                       detent on the grip does
damage. Use extreme caution when
                                             and during operation. If fuel leakage is                     not fit in the
handling gasoline or fuel mix. Do not
                                             found, do not start or run the engine until   corresponding recess in the filler neck,
smoke or bring any fire or flame near the
                                             the leak is fixed and any spilled fuel has    the cap is not properly seated and
fuel or the power tool. Note that
                                             been wiped away. Take care not to get         tightened and you must repeat the
combustible fuel vapor may escape from
                                             fuel on your clothing. If this happens,       above steps.
the fuel system.
                                             change your clothing immediately.




FS 55                                                                                                                                 7
English / USA




Screw cap
                                                 !Warning!                                      !Warning!
!Warning!                                        Do not attach any cutting attachment to        Check that the spark plug boot is
                Unit vibrations can cause        a unit without proper installation of all      securely mounted on the spark plug – a
                an improperly tightened          required parts. Failure to use the proper      loose boot may cause arcing that could
                fuel filler cap to loosen or     parts may cause the blade or head to fly       ignite combustible fumes and cause a
                come off and spill               off and seriously injure the operator or       fire.
                quantities of fuel. In order     bystanders.
                to reduce the risk of fuel                                                      ! Warning!
spillage and fire, tighten the fuel filler cap   !Warning!                                                            To reduce the risk
by hand as securely as possible.                 The cutting attachment must be properly                              of personal injury
                                                 tightened and in safe operating                                      to the operator
                                                 condition. Inspect for loose parts (nuts,                            from blade or line
                                                 screws, etc.) and for cracked or                                     contact and
                                                 damaged heads or cracked, bent,                thrown objects, make sure your unit is
Before Starting
                                                 warped or damaged blades. Replace              equipped with the proper deflector,
!Warning!                                        damaged heads or blades before using           handle and harness for the type of
                                                 the power tool. Always keep blades             cutting attachment being used (see
Always check your power tool for proper
                                                 sharp.                                         chart in the chapter on quot;Approved
condition and operation before starting,
                                                                                                Combinations of Cutting Attachment,
particularly the throttle trigger, throttle      Keep the handles clean and dry at all
                                                                                                Deflector, Handle and Harnessquot;).
trigger interlock, stop switch, cutting          times; it is particularly important to keep
attachment, deflector and harness. The           them free of moisture, pitch, oil, grease      As can be seen in that chart, some
throttle trigger must move freely and            or resin in order for you to maintain a firm   cutting attachments may require you to
always spring back to the idle position.         grip and properly control your power           change your deflector, handle and/or
Never attempt to modify the controls or          tool.                                          harness.
safety devices. Never use a power tool
                                                                                                Keep the deflector (and the attached
that is damaged or not properly
                                                                                                skirt where appropriate) adjusted
maintained.
                                                                                                properly at all times (see chapters on
                                                                                                quot;Mounting the Deflectorquot; and quot;Mounting
                                                                                                the Cutting Attachmentsquot; of your
                                                                                                instruction manual).




8                                                                                                                                 FS 55
English / USA




.

                                                    Starting                                      With the engine running only at idle,
    A                                                                                             attach the power tool to the spring hook
                                                    Start the engine at least 10 feet
                                                                                                  of your harness (see appropriate
                                                    (3 meters) from the fueling spot,
                                                                                                  chapter of this manual).
                                                    outdoors only.
                                                    For specific starting instructions, see the   !Warning!



                                      000BA006 KN
                                                    appropriate section of your manual.           Your power tool is a one-person
                                                    Place the power tool on firm ground or        machine. Do not allow other persons in
                                                    other solid surface in an open area.          the general work area, even when
                                                    Maintain good balance and secure              starting.
Arrows on the deflector (A) (as seen                footing.
from the underside) show the correct                                                              !Warning!
direction of rotation of the cutting                !Warning!                                     To reduce the risk of injury from loss of
attachment. When viewed from above,                 To reduce the risk of injury from blade or    control, do not attempt to “drop start”
however, the cutting attachment rotates             line contact, be absolutely sure that the     your power tool.
counterclockwise.                                   cutting attachment is clear of you and all
                                                    other obstructions and objects, including     !Warning!
Adjust carrying harness and hand grip to
                                                    the ground, because when the engine           When you pull the starter grip, do not
suit your size before starting work. The
                                                    starts at starting-throttle, engine speed     wrap the starter rope around your hand.
machine should be properly balanced as
                                                    will be fast enough for the clutch to         Do not let the grip snap back, but guide
specified in your instruction manual for
                                                    engage and move the cutting                   the starter rope to rewind it properly.
proper control and less fatigue in
                                                    attachment.                                   Failure to follow this procedure may
operation. To be better prepared in case
of an emergency, practice releasing the             Once the engine has started,                  result in injury to your hand or fingers
unit from the harness as quickly as                 immediately blip the throttle trigger,        and may damage the starter
possible.                                           which should release the starting throttle    mechanism.
                                                    and allow the engine to slow down to
                                                    idle.




FS 55                                                                                                                                     9
English / USA




Important Adjustments                        During Operation
                                                                                                 !Warning!
!Warning!                                    Holding and controlling the power
                                                                                                                  Never attempt to operate
                                             tool
To reduce the risk of personal injury from                                                                        your power tool with one
loss of control or contact with the                                                                               hand. Loss of control of
running cutting attachment, do not use                                                                            the power tool resulting in
your unit with incorrect idle adjustment.                                                                         serious or fatal injury may
At correct idle speed, the cutting                                                                                result. To reduce the risk
attachment should not move. For                                                                  of cut injuries, keep hands and feet away




                                                                                   002BA055 KN
directions on how to adjust idle speed,                                                          from the cutting attachment. Never
see the appropriate section of your                                                              touch a moving cutting attachment with
instruction manual.                                                                              your hand or any other part of your body.
If you cannot set the correct idle speed,
have your STIHL dealer check your
power tool and make proper                                                                       !Warning!
adjustments and repairs.                                                                         Do not overreach. Keep proper footing
                                                                                                 and balance at all times. Special care
                                                                                                 must be taken in slippery conditions (wet
                                                                                                 ground, snow) and in difficult, overgrown




                                                                                 002BA054 KN
                                                                                                 terrain. Watch for hidden obstacles such
                                                                                                 as tree stumps, roots and ditches to
                                                                                                 avoid stumbling. For better footing, clear
                                                                                                 away scrub and cuttings. Be extremely
                                                                                                 cautious when working on slopes or
                                             Always hold the unit firmly with both
                                                                                                 uneven ground.
                                             hands on the handles while you are
                                             working. Wrap your fingers and thumbs               !Warning
                                             around the handles.
                                                                                                 To reduce the risk of injury from loss of
                                                                                                 control, never work on a ladder or on any
                                                                                                 other insecure support. Never hold the
                                                                                                 cutting attachment above waist height.




10                                                                                                                                    FS 55
English / USA




Working conditions                                                                        Operating instructions
                                             !Warning!
Operate and start your power tool only
                                             Inhalation of certain dusts, especially      !Warning!
outdoors in a well ventilated area.
                                             organic dusts such as mold or pollen,        Do not operate your power tool using the
Operate it under good visibility and
                                             can cause susceptible persons to have        starting throttle lock, as you do not have
daylight conditions only. Work carefully.
                                             an allergic or asthmatic reaction.           control of the engine speed.
!Warning!                                    Substantial or repeated inhalation of
                                                                                          In the event of an emergency, shut off
                                             dust and other airborne contaminants, in
                 As soon as the engine is                                                 the engine immediately – move the slide
                                             particular those with a smaller particle
                 running, this product                                                    control / stop switch to 0 or STOP.
                                             size, may cause respiratory or other
                 generates toxic exhaust
                 fumes containing
                                             illnesses. Control dust at the source        !Warning!
                                             where possible. Use good work
                 chemicals such as                                                                      The cutting attachment
                                             practices, such as operating the unit so
                 unburned hydrocarbons                                                                  continues to rotate for a
                                             that the wind or operating process
(including benzene) and carbon                                                                          short period after the
                                             directs any dust raised by the power tool
monoxide that are known to cause                                                                        throttle trigger is released
                                             away from the operator. Follow the
respiratory problems, cancer, birth                                                                     (flywheel effect).
                                             recommendations of EPA/OSHA/
defects, or other reproductive harm.
Some of the gases (e.g. carbon
                                             NIOSH and occupational and trade             !Warning!
                                             associations with respect to dust
monoxide) may be colorless and                                                            The rotating cutting attachment may
                                             (“particulate matter”). When the
odorless. To reduce the risk of serious or                                                fling foreign objects directly or by
                                             inhalation of dust cannot be substantially
fatal injury/illness from inhaling toxic                                                  ricochet a great distance.
                                             controlled, i.e., kept at or near the
fumes, never run the machine indoors or
                                             ambient (background) level, the
in poorly ventilated locations.
                                             operator and any bystanders should
!Warning!                                    wear a respirator approved by NIOSH/
                                             MSHA for the type of dust encountered.
If the vegetation being cut or the
surrounding ground is coated with a
chemical substance (such as an active
pesticide or herbicide), read and follow
the instructions and warnings that
accompanied the substance at issue.




FS 55                                                                                                                            11
English / USA




              15m (50ft)
                                              !Warning!                                    !Warning!
                                              This trimmer/brushcutter is normally to      A loose blade or head may vibrate,
                                              be used at ground level with the cutting     crack, break or come off the trimmer/
                                              attachment parallel to the ground. Use of    brushcutter, which may result in serious
                                              a trimmer/brushcutter above ground           or fatal injury. Make sure that the cutting
                                              level or with the cutting attachment         attachment is properly tightened. Use
To reduce the risk of eye and other injury    perpendicular to the ground may              the wrench supplied or one of sufficient
always wear proper eye protection (see        increase the risk of injury, since the       length to obtain the proper torque. If the
the chapter on “Proper Clothing“) and         cutting attachment is more fully exposed     blade or head loosens after being
ensure that bystanders are at least 50        and the power tool may be more difficult     properly tightened, stop work
feet (15 m) away. To reduce the risk of       to control.                                  immediately. The retaining nut may be
damage to property, also maintain this                                                     worn or damaged and should be
distance from such objects as vehicles
                                              !Warning!                                    replaced. If the blade or head continues
or windows. Any coworkers who must be         During cutting, check the tightness and      to loosen, see your STIHL dealer. Never
in the restricted area should also wear       the condition of the cutting attachment at   use a trimmer/brushcutter with a loose
goggles or protective glasses. Stop the       regular short intervals with the engine      cutting attachment.
engine immediately if you are                 and attachment stopped. If the behavior
approached.                                   of the attachment changes during use,        !Warning!
                                              stop the engine immediately, wait until      Replace a cracked, damaged or worn-
!Warning!                                     the cutting attachment stops, and check      out head or a cracked, bent, warped,
                Before you start work,        the nut securing the attachment for          damaged, dull or worn out blade
                examine the area for          tightness and the blade or head for          immediately, even if damage is limited to
                stones, glass, fence wire,    cracks, wear and damage.                     superficial cracks. Such attachments
                metal, trash or other solid                                                may shatter at high speed and cause
                objects. The cutting                                                       serious or fatal injury.
                attachment could throw
                objects of this kind.




12                                                                                                                             FS 55
English / USA




!Warning!                                     !Warning                                      !Warning!
When using rigid blades, avoid cutting        The gearbox becomes hot during                Never modify your muffler. The muffler
close to fences, sides of buildings, tree     operation. To reduce the risk of burn         could be damaged and cause an
trunks, stones or other such objects that     injury, do not touch the gear housing         increase in heat radiation or sparks,
could cause the power tool to kick out or     when it is hot.                               thereby increasing the risk of fire and
could cause damage to the blade.                                                            burn injury. You may also permanently
STIHL recommends use of the nylon line        !Warning!                                     damage the engine. Have your muffler
heads for such jobs. In addition, be alert    The muffler and other parts of the engine     serviced and repaired by your STIHL
to an increased possibility of ricochets in   (e.g. fins of the cylinder, spark plug)       servicing dealer only.
such situations.                              become hot during operation and remain
                                              hot for a while after stopping the engine.
!Warning!                                     To reduce risk of burns do not touch the      Catalytic converter
If the head, blade or deflector becomes       muffler and other parts while they are
clogged or stuck, always shut off the         hot.                                          !Warning!
engine and make sure the cutting                                                                            Some STIHL power tools
attachment has stopped before                 !Warning!                                                     are equipped with a
cleaning. Grass, weeds, etc. should be        To reduce the risk of fire and burn injury,                   catalytic converter, which
cleaned off the blade or from around the      keep the area around the muffler clean.                       is designed to reduce the
head at regular intervals.                    Remove excess lubricant and all debris                        exhaust emissions of the
                                              such as pine needles, branches or                             engine by a chemical
!Warning!                                     leaves. Let the engine cool down sitting      process in the muffler. Due to this
To reduce the risk of unintentional           on concrete, metal, bare ground or solid      process, the muffler does not cool down
rotation of the cutting attachment and        wood away from any combustible                as rapidly as conventional mufflers when
injury, always shut off the engine and        substances.                                   the engine returns to idle or is shut off.
remove the spark plug boot before                                                           To reduce the risk of fire and burn
replacing the cutting attachment. To                                                        injuries, the following specific safety
reduce the risk of injury, always shut off                                                  precautions must be observed.
the engine before adjusting the length of
the nylon line on manually adjustable
mowing heads.




FS 55                                                                                                                              13
English / USA




                                               USING THE CUTTING
!Warning!                                      ATTACHMENTS
Since a muffler with a catalytic converter
                                               For an illustration of the various cutting
cools down less rapidly than conven-
                                               attachments and instructions on proper
tional mufflers, always set your power
                                               mounting see the chapter on quot;Mounting
tool down in the upright position and
                                               the Cutting Attachmentsquot; in your
never locate it where the muffler is near
                                               instruction manual.
dry brush, grass, wood chips or other
combustible materials while it is still hot.   !Warning!
!Warning!                                      To reduce the risk of severe or fatal
                                               injury from blade contact and/or loss of
An improperly mounted or damaged
                                               control, never attempt to use a metal
cylinder housing or a damaged/
                                               blade on an FS model for which it is not
deformed muffler shell may interfere
                                               authorized.
with the cooling process of the catalytic
converter. To reduce the risk of fire or




                                                                                                                                    000BA015 KN
burn injury, do not continue work with a
                                               Using the Mowing Heads
damaged or improperly mounted
cylinder housing or a damaged/                 Do not use with mowing line longer than
deformed muffler shell.                        the intended length. With a properly
                                               mounted deflector, the built-in line-        Mowing heads are to be used only on
Your catalytic converter is furnished with
                                               limiting blade will automatically adjust     trimmer/brushcutters equipped with a
screens designed to reduce the risk of
                                               the line to its proper length.               line-limiting blade in the deflector in
fire from the emission of hot particles.
                                                                                            order to keep the line at the proper
Due to the heat from the catalytic             Using the unit with an overly long nylon
                                                                                            length (see quot;Parts and Controlsquot; chapter
reaction, these screens will normally          cutting line increases the load on the
                                                                                            in your instruction manual).
stay clean and need no service or              engine and reduces its operating speed.
maintenance. If you experience loss of         This causes the clutch to slip               If the lawn edges are planted with trees
performance and you suspect a clogged          continuously and results in overheating      or bordered by a fence etc., it is best to
screen, have your muffler maintained by        and damage to important components           use a nylon line head. It achieves a
a STIHL servicing dealer.                      (e.g. clutch, polymer housing                quot;softerquot; cut with less risk of damaging
                                               components). Such damage could,              tree bark etc. than polymer blades.
                                               among other things, cause the cutting
                                               attachment to rotate at idle.




14                                                                                                                              FS 55
English / USA




However, the polymer-bladed STIHL           STIHL PolyCut mowing head                            STIHL FixCut mowing head
PolyCut produces a better cut if there
                                                                                                 Uses pre-cut lengths of nylon line.
are no plants along the edge of the lawn.
Sharpening is not necessary, and worn                                                            Observe wear indicators.
polymer blades are easily replaced.

!Warning!




                                                                                   002BA177 KN
To reduce the risk of serious injury,
never use wire or metal-reinforced line
or other material in place of the nylon
cutting lines. Pieces of wire could break
off and be thrown at high speed toward
                                            Uses either nylon lines or nonrigid,
the operator or bystanders.
                                            pivoting polymer blades.
STIHL SuperCut mowing head
                                            !Warning!                                            Do not continue using the mowing head
Fresh line is advanced automatically.
                                            Three rectangular wear limit marks are               if the raised moldings (1) on the base are
Frayed line is replaced by a simple
                                            applied to the base (periphery) of the               missing or worn – see right illustration
adjustment (see instruction sheet
                                            PolyCut. To reduce the risk of serious               above. The mowing head may otherwise
supplied with mowing head).
                                            injury from breakage of the head or                  shatter and flying objects could result in
STIHL TrimCut mowing head                   blades, the PolyCut must not be used                 injury to the operator or bystanders.
                                            when it has worn as far as one of these              Install a new mowing head.
Frayed line is replaced by a simple
adjustment (see instruction sheet           marks. It is important to follow the
supplied with mowing head).                 maintenance instructions supplied with
                                            the head.
STIHL AUTOCUT mowing head
Nylon cutting cord advances
automatically when tapped against the
ground (TapAction).




FS 55                                                                                                                                   15
English / USA




Risk of Kickout (Blade Thrust)                        Using the Grass Cutting Blade                          The 4-tooth grass cutting blade is
with All Rigid Cutting Blades                                                                                intended to cut grass and weeds. It has
                                                                                                             4 cutting knives with cutting edges on
                                                                                                             both sides, i.e. front and rear. When the
                                                                                                             cutting edges on one side become dull,
                                                                                                             the blade can be turned over to utilize
                                                                                                             the cutting edges on the other side.
                                                                                                             The 8-tooth grass cutting blade is


                                        002BA135 KN
                                                                                                             recommended for cutting fern or reed.
                                                                                                             Both types of grass cutting blade have to
                                                                                                             be resharpened when all cutting edges
                                                                                                             are dull.
!Warning!
Kickout (blade thrust) is the sudden and
uncontrolled motion towards the
operator's right or rear that can occur




                                                                                               000BA020 KN
when the shaded area (especially the
darkly shaded area) of a rotating blade
comes in contact with a solid rigid object
like a tree, rock, bush or wall. The rapid
counterclockwise rotation of the blade                All kinds of grass and weeds can be
may be stopped or slowed, and the                     easily cut with the grass cutting blade.
cutting attachment may be thrown to the               The power tool is swept in an arc similar
right or to the rear.                                 to a scythe.
This kickout (blade thrust) may cause                 !Warning!
loss of control of the power tool and may
                                                      To reduce the risk of serious or fatal
result in serious or fatal injury to the
                                                      injury from blade breakage, never
operator or bystanders. To reduce the
                                                      attempt to use this blade to cut woody
risk of injury, extreme caution should be
                                                      materials.
used when cutting with the shaded area
of any rigid blade.




16                                                                                                                                              FS 55
English / USA




MAINTENANCE, REPAIR AND                     Wear gloves when handling or
STORING                                     performing maintenance on blades.             !Warning!
                                                                                          Do not operate your power tool if the
Maintenance, replacement, or repair         !Warning!                                     muffler is damaged, missing or modified.
of the emission control devices and
                                            Use the specified spark plug, and make        An improperly maintained muffler will
systems may be performed by any
                                            sure it and the ignition lead are always      increase the risk of fire and hearing loss.
nonroad engine repair establishment
                                            clean and in good condition. Always           If your muffler was equipped with a
or individual. However, if you make a
                                            press spark plug boot snugly onto spark       spark-arresting screen to reduce the risk
warranty claim for a component
                                            plug terminal of the proper size. (Note: If   of fire, never operate your power tool if
which has not been serviced or
                                            terminal has detachable SAE adapter           the screen is missing or damaged.
maintained properly or if
                                            nut, it must be securely attached.) A         Remember that the risk of forest fires is
nonapproved replacement parts were
                                            loose connection between the spark            greater in hot or dry weather.
used, STIHL may deny coverage.
                                            plug and the ignition wire connector in
!Warning!                                   the boot may create arcing that could         !Warning!
                                            ignite combustible fumes and cause a          Never repair damaged cutting attach-
Use only identical STIHL replacement
                                            fire.                                         ments by welding, straightening or
parts for maintenance and repair. Use of
                                                                                          modifying the shape. This may cause
non-STIHL parts may cause serious or        !Warning!                                     parts of the cutting attachment to come
fatal injury.
                                            Never test the ignition system with the       off and result in serious or fatal injuries.
Strictly follow the maintenance and         spark plug boot removed from the spark
                                                                                          Keep blades sharp. Tighten all nuts,
repair instructions in the appropriate      plug or with a removed spark plug, since
                                                                                          bolts and screws, except the carburetor
sections of your instruction manual.        uncontained sparking may cause a fire.
                                                                                          adjustment screws, after each use.
!Warning!                                                                                 Store the power tool in a dry and high or
Always stop the engine and make sure                                                      locked location out of reach of children.
that the cutting attachment is stopped                                                    Before storing for longer than a few
before doing any maintenance or repair                                                    days, always empty the fuel tank. See
work or cleaning the power tool. Do not                                                   chapter quot;Storing the Machinequot; in the
attempt any maintenance or repair work                                                    instruction manual.
not described in your instruction manual.
Have such work performed by your
STIHL servicing dealer only.




FS 55                                                                                                                              17
English / USA

Approved Combinations of Mowing Tool, Deflector, Handle
and Harness


     Mowing tools                       Harnesses                                Warning!
 1 STIHL SuperCut 20-2              17 Shoulder strap may be used            To reduce the risk of injury from
 2 STIHL AutoCut C 25-2             18 Shoulder strap must be used           thrown objects and blade contact,
                                                                             never operate your unit without the
 3 STIHL AutoCut 25-2               19 Full harnesss may be used             proper deflector for the mowing
 4 STIHL TrimCut 30-2                                                        attachment being used. To reduce the
 5 STIHL PolyCut 20-3                   Equipment                            risk of injury from loss of control
                                                                             and / or contact with the mowing tool,
 6 STIHL FixCut 25-3                The complete unit includes:              make sure your unit is equipped with
 7 Grass cutting blade 230-4                                                 a proper handle and harness for the
                                    -   Mowing tool
 8 Grass cutting blade 230-8        -   Deflector                            type of mowing attachment beeing
                                    -   Handle                               used.
                                    -   Harness (bike unit only)
     Deflectors
 9 Deflector for mowing heads                                                    Warning!
                                    Select the correct combination from
10 Deflector for all mowing tools   the table according to the mowing        Stihl brushcutters with a loop handle
   with                             tool you intend to use. Read the table   without barrier bar may be used only
                                    horizontally from left to right. Other   with the above mentioned mowing
11 Skirt and blade
                                    combinations, e.g. reading the table     head with nylon line or plastic blades.
12 Deflector for all mowing tools                                            Other plastic or metal mowing tool
   without skirt and blade          diagonally, are not permitted.
                                                                             may only be used on brushcutters
                                                                             with a bike-handle or loop-handle
                                                                             with barrier bar in order to reduce the
     Handles
                                                                             risk of personal injury through
13 Loop handle                                                               contact with the mowing tool.
14 Loop handle with
15 Barrier bar
16 Bike handle




18                                                                                                            FS 55
5
                                                                                                                                                                        1




                                                                                                                                 3




                         8
                                                   7




FS 55
                                                                                                              4




                                                                          6
                                                                                                                                                     2
                                                                                                                                                                            Mowing tools
                                                                                                                                                             681FK003
                                                                                                                  681FK006


                                                                                681FK011
             681FK014




                                                            681FK111 KN
                                                                                                681FK037 KN




                                                                                                                                          9




                               12
                                                                                10
                                                                                                                                                                            Deflectors




                                                                                                11

                               681FK021
                                                                                                                                          681FK023
                                                                              681BA002 KN
                                                                                                                             14
                                                                                                                                                     13




                                                                                    16




                        16
                                          14
                                                                                                                                                                            Handles




                                                                                                                                                         002BA002 K




                                          002BA003 K                                                                         002BA003 K

                                                15
                                                                                                                                   15




                  002BA001 K                                                  002BA001 K




           18
                                                          18
                                                                                                                    17




           002BA005 K                                      002BA005 K
                                                                                                                                                                            Harnesses/Straps




           19
                                                          19




                                                                                                                   002BA125 KN




        002BA127 KN                                    002BA127 KN
                                                                                                                                                                                               English / USA




19
English / USA

Mounting the Bike Handle




                               5
                                                                                                                                 11

                                                                         A

                      7                                                             4                               10
                 6                                                                                                                        12
                                                                                                                           8
            4                                                                           3                       9
                      2                                                                                                               4
                                          233BA025 KN




                                                                                              233BA018 KN
                          3




                                                                                                                                                       233BA038 KN
             1                                                                                                                                 12


Fitting the handlebar                                   :   Secure handlebar (4) on the drive               Fitting the control handle
                                                            tube (3) at distance (A) of approx.
:    Place the clamp (1) and handle                                                                         :   Release the screw (8) and remove it
                                                            15 cm (6 in) from the powerhead.
     support (2) on the drive tube (3).                                                                         with the washer. The nut (9) remains
                                                        :   Align the handlebar.                                in the control handle (10).
:    Position the handlebar (4) in the
     handle support – the rubber grip (5)               :   Tighten down the screws firmly.                 :   Push the control handle onto the
     must be on the left (viewed from                                                                           handlebar (4) – the throttle trigger
     engine).                                                                                                   (11) must point towards the
:    Place clamp (6) on handle support.                                                                         gearhead.
:    Insert screws (7) in the holes and                                                                     :   Line up the holes (12).
     screw down as far as stop in clamp.                                                                    :   Fit screw and washer in control
                                                                                                                handle and tighten down firmly.




                                                                                                            * see “Guide to Using this Manual”


20                                                                                                                                              FS 55
English / USA

                                                        Mounting the Loop Handle



                         13
                                  14
                                                                                                                                           2
                  14                                                                                                      4




                                          233BA027 KN
                    13
                                                                   2
                                                                                                                                  3
Fitting the throttle cable
Do not kink the throttle cable - make
sure the throttle trigger moves freely.                                                     1                                 5
:   Push the throttle cable (13) into the                                        1
    retainer (14).                                                                                                   6




                                                                                                002BA098 KN




                                                                                                                                                      002BA099 KN
                                                                                                                                  7


                                                        Loop handle with barrier bar                          :   Place the clamp (3) in the loop
                                                                                                                  handle (4) and position them both
                                                        :   Insert square nuts (1) in the
                                                                                                                  against the drive tube (5).
                                                            barrier bar (2).
                                                                                                              :   Fit the clamp (6) and place the
                                                        :   Line up the holes.
                                                                                                                  barrier bar (2) in position.
                                                                                                                  Note correct position.
                                                                                                              :   Line up the holes.
                                                                                                              :   Insert screws (7) in holes and screw
                                                                                                                  them into the barrier bar as far as
                                                                                                                  stop.
                                                                                                              :   Go to “Securing the loop handle”.




FS 55                                                                                                                                               21
English / USA

                                                                                                            Fitting the Carrying Eye



                         8
                8        7
                7   4                                                                                                                  1

                                                                     A
                                                           9
                                                                                 4
                                                               10
                         3                                                                                                         1
                     5
                6
                                                                                                                       2




                                                                                                                                                     002BA142 KN
                                         002BA136 KN




                                                                                              002BA147 KN
                         1
                1

Loop handle without barrier bar                        Securing the loop handle                             :   For position of carrying eye1) see
                                                                                                                quot;Parts and Controlsquot;
:    Place the clamp (3) in the loop                   :   Secure the loop handle (4)
     handle (4) and position them both                     approx. 8”/20cm (A) forward of                   :   Place the clamp (1) with the
     against the drive tube (5).                           the control handle (9).                              tapped hole on the left-hand side
                                                                                                                of the drive tube.
:    Fit the clamp (6) and line up the                 :   Line up the loop handle.
     holes.                                                                                                 :   Squeeze the two ends of the clamp
                                                       :   Tighten down the screws firmly –
                                                                                                                together and hold in that position.
:    Fit washers (7) on screws (8).                        lock the nuts if necessary.
                                                                                                            :   Insert M 6 x 14 screw (2).
:    Insert screws (8) in holes and screw              10= Sleeve*
     on the square nuts (1) as far as                                                                       :   Line up the carrying eye.
     stop.                                                                                                  :   Tighten down the screw firmly.
:    Go to “Securing the loop handle”.




                                                                                                            1) Included as standard or available as
                                                       *   see “Guide to Using this Manual”                    special accessory


22                                                                                                                                            FS 55
English / USA

Mounting the Deflector                                                                                          Mounting the Cutting Tools



                     1
                                                                               4




                                                                                                                                                       002BA104 KN
                                                          4
                            3
                                                                     1
                     2                                                                                          Preparations
                                                                                                                :   Lay your brushcutter on its back
                                                                 5                                                  with the gearhead facing upward.
                                        002BA102 KN




                                                                                                  002BA103 KN
                            3
                                                                                                                Mounting Hardware
                                                                                                                for Cutting Tools
                                                                                                                The mounting hardware supplied
Mounting the deflector                                Fitting skirt and blade                                   depends on the cutting tool that comes
                                                                                                                as original equipment with the new
1 = Deflector approved for all cutting                    These parts must be fitted to the
                                                                                                                brushcutter.
    tools                                                 deflector (1) when you use a
2 = Deflector approved for use with                       mowing head:
    mowing heads only                                 :   Slide the lower guide slot of the                     Mounting hardware is not packed
:   Place the deflector on the                            skirt (4) onto the deflector (1) – it                 with the machine
    gearhead.                                             must snap into position.                                  Only mowing heads may be
:   Fit the plate (3) and line it up.                 :   Push the blade (5) into the upper                         mounted.
:   Insert M 5 x 18 screws and tighten                    guide slot on the skirt and line it up
    down firmly.                                          with the first hole.
                                                      :   Fit the screw and tighten it down
                                                          firmly.




FS 55                                                                                                                                               23
English / USA




                                                      Mounting hardware is packed with
                                                      the machine
                            3
                                                          Mowing heads and metal cutting
                                                          tools may be mounted.


                    4                                 Mounting hardware is loose
                                                      :   Pull the hose (1) (protector for
                                5                         shipping) off the shaft (2).
                                                          The nut (3), rider plate (4) and thrust
                        1                                 washer (5) are in the parts kit
                                                          supplied with the machine.
                                                      :   Go to quot;Mounting the Mowing Headquot;
                        2                                 or quot;Mounting Metal Cutting Toolsquot;.
                                        002BA164 KN




                                                      Mounting hardware is secured to
                                                      gearhead
:    Pull the hose (1) (protector for                 :   Go to quot;Removing Mounting                  Removing Mounting Hardware
     shipping) off the shaft (2).                         Hardwarequot;
                                                                                                    :   Block the shaft – see next section
:    Go to quot;Mounting the Mowing Headquot;.
                                                                                                        on quot;Blocking the Output Shaftquot;.
     If you want to mount a metal cutting
                                                                                                    :   Use the combination wrench (6)
     tool in place of a mowing head, you
                                                                                                        (supplied with machine or available
     will need the following additional
                                                                                                        as special accessory) to unscrew
     parts: Nut (3), rider plate (4) and
                                                                                                        the nut (3) clockwise (left-hand
     thrust washer (5) (special
                                                                                                        thread) from the shaft (2).
     accessories).
                                                                                                    :   Pull the thrust washer (5) off the
                                                                                                        shaft (2).




24                                                                                                                                     FS 55
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Fs55 Manual

  • 1. STIH) STIHL FS 55 Instruction Manual Manual de instrucciones Warning! Read and follow all safety precautions in Instruction Manual – improper use can cause serious or fatal injury. Advertencia! Lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales.
  • 2. English / USA Contents Guide to Using this Manual .............. 2 Checking the Spark Plug ................ 38 Allow only persons who understand this BA_SE_012_006_01_13.fm Safety Precautions and Working Rewind Starter ................................ 39 manual to operate your trimmer/ Techniques ....................................... 3 Storing the Machine ....................... 39 brushcutter. Approved Combinations of Lubricating the Gearbox ................. 39 To receive maximum performance and Mowing Tool, Deflector, Sharpening Metal Cutting Tools ..... 40 satisfaction from your STIHL trimmer/ Handle and Harness ....................... 18 Inspections and Maintenance brushcutter, it is important that you read Mounting the Bike Handle .............. 20 by STIHL Service ........................... 41 and understand the maintenance and Mounting the Loop Handle ............. 21 Maintenance Chart ......................... 42 safety precautions, starting on page 3, Fitting the Carrying Eye .................. 22 Parts and Controls ......................... 43 before using your trimmer/brushcutter. Mounting the Deflector ................... 23 Specifications ................................. 45 Mounting the Cutting Tools ............. 23 Special Accessories ....................... 46 Contact your STIHL dealer or the STIHL Fuel ................................................ 28 Maintenance and Repairs .............. 47 distributor for your area if you do not understand any of the instructions in this Printing inks contain vegetable oils; paper can be recycled. Fueling ............................................ 29 STIHL Incorporated Fitting the Harness ......................... 29 Federal Emission Control manual. Balancing the Brushcutter .............. 30 Warranty Statement ........................ 48 Starting / Stopping .......................... 31 STIHL Incorporated California !Warning! Operating Instructions .................... 35 Exhaust and Evaporative Emissions Because a trimmer/brushcutter is a high- Cleaning the Air Filter ..................... 35 Control Warranty Statement ........... 50 speed cutting tool some special safety Motor Management ........................ 36 Trademarks .................................... 52 precautions must be observed to reduce the risk of personal injury. Printed on chlorine-free paper. Adjusting the Carburetor ................ 36 Careless or improper use may cause serious or even fatal injury. Make sure your unit is equipped with the proper deflector, handle and harness for the type of cutting attachment being used. Always wear proper eye protection. STIHL's philosophy is to continually improve all of its products. As a result, engineering changes and improve- ments are made from time to time. If the 0458 233 8621 C. M15. K7. CP. Printed in USA operating characteristics or the appear- ance of your trimmer/brushcutter differs © ANDREAS STIHL AG & Co. KG, 2007 from those described in this manual, please contact your STIHL dealer for information and assistance. STIHl FS 55 1
  • 3. English / USA Guide to Using this Manual Pictograms In addition to the operating instructions, Equipment and features this manual may contain paragraphs All the pictograms attached to the This instruction manual may refer to that require your special attention. Such machine are shown and explained in several models with different paragraphs are marked with the this manual. features. Components that are not symbols described below: installed on all models and related The operating and handling instructions Warning where there is a risk of an applications are marked with an are supported by illustrations. accident or personal injury or asterisk (*). Such components may Symbols in text serious damage to property. be available as special accessories from your STIHL dealer. The individual steps or procedures Caution where there is a risk of described in the manual may be marked damaging the machine or its in different ways: individual components. Engineering improvements : A bullet marks a step or procedure Note or hint which is not essential STIHL’s philosophy is to continually without direct reference to an for using the machine, but may improve all of its products. As a result, illustration. improve the operator’s under- engineering changes and improvements standing of the situation and result are made from time to time. If the A description of a step or procedure that in better use of the machine. operating characteristics or the refers directly to an illustration may appearance of your machine differ from Note or hint on correct procedure in those described in this manual, please contain item numbers that appear in the order to avoid damage to the contact your STIHL dealer for illustration. environment. assistance. Example: Loosen the screw (1) Therefore some changes, modifications and improvements may not be covered Lever (2) ... in this manual. 2 FS 55
  • 4. English / USA Safety Precautions and Working Techniques Because a trimmer/ brushcutter is a high- !Warning !Warning! speed, fast-cutting power As more fully explained later in these The use of this machine may be tool sometimes equipped Safety Precautions, to reduce the risk of hazardous. If the rotating line or blade with sharp cutting blades, personal injury, make sure your unit is comes in contact with your body, it will special safety precautions equipped with the proper handle, cut you. When it comes in contact with must be observed to reduce the risk of harness and deflector for the type of solid foreign objects such as rocks or personal injury. cutting attachment you are using. Use bits of metal, it may fling them directly or only cutting attachments that are by ricochet in the direction of bystanders It is important that you specifically authorized by STIHL for use or the operator. Striking such objects read, fully understand and on your FS model. could damage the cutting attachment observe the following and may cause blades to crack, chip or safety precautions and Have your STIHL dealer show you how break. Thrown objects, including broken warnings. Read the to operate your power tool. Observe all heads or blades, may result in serious or instruction manual and applicable local safety regulations, fatal injury to the operator or bystanders. the safety precautions periodically. standards and ordinances. STIHL does not recommend the use of Careless or improper use may cause serious or fatal injury. !Warning! rigid blades when cutting in stony areas. Do not lend or rent your power tool Use your trimmer/brushcutter equipped The terminology utilized in this manual without the instruction manual. Be sure with the appropriate cutting attachment when referring to the power tool reflects that anyone using it understands the only for cutting grass and similar the fact that different types of cutting information contained in this manual. material. It must not be used for any attachments may be mounted on it. The other purposes, since such misuse may term quot;trimmerquot; is used to designate an result in an accident or damage to the FS unit that is equipped with a nylon line machine. head or a head with flexible plastic blades (i.e., the PolyCut head). A !Warning! quot;brushcutterquot; designates a unit equipped with a rigid metal blade. Many Minors should never be allowed to use FS models may be used as either a this power tool. Bystanders, especially trimmer or a brushcutter - therefore, the children, and animals should not be power tool is referred in this manual as a allowed in the area where it is in use. quot;trimmer/brushcutter.quot; Some smaller and/or lightweight FS models may only be used as a trimmer, i.e., they may not be used with metal blades. FS 55 3
  • 5. English / USA THE OPERATOR These conditions reduce the hand's !Warning! ability to feel and regulate temperature, To reduce the risk of injury to bystanders Physical Condition produce numbness and burning and damage to property, never let your You must be in good physical condition sensations and may cause nerve and power tool run unattended. When it is and mental health and not under the circulation damage and tissue necrosis. not in use (e.g. during a work break), influence of any substance (drugs, All factors which contribute to white- shut it off and make sure that alcohol, etc.) which might impair vision, finger disease are not known, but cold unauthorized persons do not use it. dexterity or judgment. Do not operate weather, smoking and diseases or this machine when you are fatigued. Most of these safety precautions and physical conditions that affect blood warnings apply to the use of all STIHL !Warning! vessels and blood transport, as well as trimmer/brushcutters. Different models high vibration levels and long periods of Be alert – if you get tired, take a break. may have different parts and controls. exposure to vibration are mentioned as Tiredness may result in loss of control. See the appropriate section of your factors in the development of whitefinger Working with any power tool can be instruction manual for a description of disease. In order to reduce the risk of strenuous. If you have any condition that the controls and the function of the parts whitefinger disease and carpal tunnel might be aggravated by strenuous work, syndrome, please note the following: of your model. check with your doctor before operating Safe use of a trimmer/brushcutter this machine. Most STIHL power tools are available involves with an anti-vibration (“AV”) system !Warning! designed to reduce the transmission of 1. the operator Prolonged use of a power tool (or other vibrations created by the machine to the 2. the power tool machines) exposing the operator to operator's hands. An AV system is 3. the use of the power tool. vibrations may produce whitefinger recommended for those persons using disease (Raynaud's phenomenon) or power tools on a regular or sustained carpal tunnel syndrome. basis. 4 FS 55
  • 6. English / USA Keep the AV system well maintained. A Proper Clothing power tool with loose components or !Warning! To reduce the risk of injury, the operator with damaged or worn AV buffers will Power tool noise may should wear proper protective apparel. tend to have higher vibration levels. damage your hearing. Maintain a firm grip at all times, but do !Warning! Wear sound barriers (ear plugs or ear mufflers) to not squeeze the handles with constant, The deflector provided with your power protect your hearing. excessive pressure. Wear gloves and tool will not protect the operator from all Continual and regular keep your hands warm. Take frequent foreign objects (gravel, glass, wire, etc.) users should have their hearing checked breaks. thrown back by the rotating cutting regularly. All the above-mentioned precautions do attachment. Thrown objects may also ricochet and strike the operator. Be particularly alert and cautious when not guarantee that you will not sustain wearing hearing protection because whitefinger disease or carpal tunnel !Warning! your ability to hear warnings (shouts, syndrome. Therefore, continual and To reduce the risk of injury alarms, etc.) is restricted. regular users should closely monitor the condition of their hands and fingers. If to your eyes never Always wear gloves when any of the above symptoms appear, operate your power tool handling the machine and seek medical advice immediately. unless wearing goggles or metal blades. Heavy-duty, properly fitted protective nonslip gloves improve !Warning! glasses with adequate top your grip and help to The ignition system of the STIHL unit and side protection complying with ANSI protect your hands. produces an electromagnetic field of a Z 87.1 (or your applicable national very low intensity. This field may standard). To reduce the risk of injury to Clothing must be sturdy interfere with some pacemakers. To your face STIHL recommends that you and snug-fitting, but allow reduce the risk of serious or fatal injury, also wear a face shield or face screen complete freedom of persons with a pacemaker should over your goggles or protective glasses. movement. Wear long consult their physician and the pants made of heavy pacemaker manufacturer before material to help protect operating this tool. your legs. Do not wear shorts, sandals or go barefoot. FS 55 5
  • 7. English / USA Avoid loose-fitting jackets, THE USE OF THE POWER TOOL scarfs, neckties, jewelry, !Warning! flared or cuffed pants, Never modify this power tool in any way. Transporting the Power Tool unconfined long hair or Only attachments supplied by STIHL !Warning! anything that could and expressly approved by STIHL for To reduce the risk of injury from loss of become caught on use with the specific STIHL model are branches, brush or the moving parts of control and blade or line contact, never authorized. Although certain carry or transport your power tool with the unit. Secure hair so it is above unauthorized attachments are useable the cutting attachment moving. shoulder level. with STIHL power tools, their use may, in fact, be extremely dangerous. For the Good footing is very cutting attachments authorized by important. Wear sturdy STIHL for your unit, see the chapter boots with nonslip soles. “Approved Combinations of Cutting Steel-toed safety boots Attachment, Deflector, Handle and are recommended. Harness“ in the instruction manual or the Wear an approved safety STIHL “Power Tools and Accessories“ hard hat to reduce the risk catalog. of injury to your head If this tool is subjected to unusually high when there is a danger of loads for which it was not designed (e.g. head injuries. heavy impact or a fall), always check that it is in good condition before continuing work. Check in particular that the fuel system is tight (no leaks) and THE POWER TOOL that the controls and safety devices are 389BA019 KN For illustrations and definitions of the working properly. Do not continue power tool parts see the chapter on operating this machine if it is damaged. “Main Parts and Controls.” In case of doubt, have it checked by your STIHL servicing dealer. It may be carried only in a horizontal position. Grip the shaft in a manner that the machine is balanced horizontally. Keep the hot muffler away from your body and the cutting attachment behind you. 6 FS 55
  • 8. English / USA Fueling Instructions Different models may be equipped with !Warning! different fuel caps. Always shut off the engine and make !Warning! Cap with grip sure the cutting attachment has stopped Fuel your power tool in well-ventilated before putting a trimmer/brushcutter areas, outdoors. Always shut off the !Warning! down. When transporting it in a vehicle, engine and allow it to cool before In order to reduce the risk of fuel spillage properly secure it to prevent turnover, refueling. Gasoline vapor pressure may and fire from an improperly tightened fuel spillage and damage to the unit. build up inside the fuel tank depending fuel cap, correctly position and tighten STIHL recommends that you keep metal on the fuel used, the weather conditions the fuel cap in the fuel tank opening. blades covered with the transport guard and the tank venting system. (optional accessory). To do this with this STIHL In order to reduce the risk of burns and cap, raise the grip on the other personal injury from escaping gas top of the cap until it is vapor, remove the fuel filler cap on your Fuel upright at a 90° angle. power tool carefully so as to allow any Insert the cap in the fuel Your STIHL power tool uses an oil- pressure build-up in the tank to release tank opening with the gasoline mixture for fuel (see the chap- slowly. Never remove the fuel filler cap triangular marks on the grip of the cap ter on “Fuel” of your instruction manual). while the engine is running. and on the fuel tank opening lining up. !Warning! Select bare ground for fueling and move Using the grip, turn the cap firmly at least 10 feet (3 m) from the fueling clockwise as far as it will go (approx. a Gasoline is an extremely quarter turn). spot before starting the engine. Wipe off flammable fuel. If spilled any spilled fuel before starting your and ignited by a spark or Fold the grip flush with the machine. other ignition source, it top of the cap. If the grip can cause fire and serious !Warning! does not lie completely burn injury or property flush with the cap and the Check for fuel leakage while refueling detent on the grip does damage. Use extreme caution when and during operation. If fuel leakage is not fit in the handling gasoline or fuel mix. Do not found, do not start or run the engine until corresponding recess in the filler neck, smoke or bring any fire or flame near the the leak is fixed and any spilled fuel has the cap is not properly seated and fuel or the power tool. Note that been wiped away. Take care not to get tightened and you must repeat the combustible fuel vapor may escape from fuel on your clothing. If this happens, above steps. the fuel system. change your clothing immediately. FS 55 7
  • 9. English / USA Screw cap !Warning! !Warning! !Warning! Do not attach any cutting attachment to Check that the spark plug boot is Unit vibrations can cause a unit without proper installation of all securely mounted on the spark plug – a an improperly tightened required parts. Failure to use the proper loose boot may cause arcing that could fuel filler cap to loosen or parts may cause the blade or head to fly ignite combustible fumes and cause a come off and spill off and seriously injure the operator or fire. quantities of fuel. In order bystanders. to reduce the risk of fuel ! Warning! spillage and fire, tighten the fuel filler cap !Warning! To reduce the risk by hand as securely as possible. The cutting attachment must be properly of personal injury tightened and in safe operating to the operator condition. Inspect for loose parts (nuts, from blade or line screws, etc.) and for cracked or contact and damaged heads or cracked, bent, thrown objects, make sure your unit is Before Starting warped or damaged blades. Replace equipped with the proper deflector, !Warning! damaged heads or blades before using handle and harness for the type of the power tool. Always keep blades cutting attachment being used (see Always check your power tool for proper sharp. chart in the chapter on quot;Approved condition and operation before starting, Combinations of Cutting Attachment, particularly the throttle trigger, throttle Keep the handles clean and dry at all Deflector, Handle and Harnessquot;). trigger interlock, stop switch, cutting times; it is particularly important to keep attachment, deflector and harness. The them free of moisture, pitch, oil, grease As can be seen in that chart, some throttle trigger must move freely and or resin in order for you to maintain a firm cutting attachments may require you to always spring back to the idle position. grip and properly control your power change your deflector, handle and/or Never attempt to modify the controls or tool. harness. safety devices. Never use a power tool Keep the deflector (and the attached that is damaged or not properly skirt where appropriate) adjusted maintained. properly at all times (see chapters on quot;Mounting the Deflectorquot; and quot;Mounting the Cutting Attachmentsquot; of your instruction manual). 8 FS 55
  • 10. English / USA . Starting With the engine running only at idle, A attach the power tool to the spring hook Start the engine at least 10 feet of your harness (see appropriate (3 meters) from the fueling spot, chapter of this manual). outdoors only. For specific starting instructions, see the !Warning! 000BA006 KN appropriate section of your manual. Your power tool is a one-person Place the power tool on firm ground or machine. Do not allow other persons in other solid surface in an open area. the general work area, even when Maintain good balance and secure starting. Arrows on the deflector (A) (as seen footing. from the underside) show the correct !Warning! direction of rotation of the cutting !Warning! To reduce the risk of injury from loss of attachment. When viewed from above, To reduce the risk of injury from blade or control, do not attempt to “drop start” however, the cutting attachment rotates line contact, be absolutely sure that the your power tool. counterclockwise. cutting attachment is clear of you and all other obstructions and objects, including !Warning! Adjust carrying harness and hand grip to the ground, because when the engine When you pull the starter grip, do not suit your size before starting work. The starts at starting-throttle, engine speed wrap the starter rope around your hand. machine should be properly balanced as will be fast enough for the clutch to Do not let the grip snap back, but guide specified in your instruction manual for engage and move the cutting the starter rope to rewind it properly. proper control and less fatigue in attachment. Failure to follow this procedure may operation. To be better prepared in case of an emergency, practice releasing the Once the engine has started, result in injury to your hand or fingers unit from the harness as quickly as immediately blip the throttle trigger, and may damage the starter possible. which should release the starting throttle mechanism. and allow the engine to slow down to idle. FS 55 9
  • 11. English / USA Important Adjustments During Operation !Warning! !Warning! Holding and controlling the power Never attempt to operate tool To reduce the risk of personal injury from your power tool with one loss of control or contact with the hand. Loss of control of running cutting attachment, do not use the power tool resulting in your unit with incorrect idle adjustment. serious or fatal injury may At correct idle speed, the cutting result. To reduce the risk attachment should not move. For of cut injuries, keep hands and feet away 002BA055 KN directions on how to adjust idle speed, from the cutting attachment. Never see the appropriate section of your touch a moving cutting attachment with instruction manual. your hand or any other part of your body. If you cannot set the correct idle speed, have your STIHL dealer check your power tool and make proper !Warning! adjustments and repairs. Do not overreach. Keep proper footing and balance at all times. Special care must be taken in slippery conditions (wet ground, snow) and in difficult, overgrown 002BA054 KN terrain. Watch for hidden obstacles such as tree stumps, roots and ditches to avoid stumbling. For better footing, clear away scrub and cuttings. Be extremely cautious when working on slopes or Always hold the unit firmly with both uneven ground. hands on the handles while you are working. Wrap your fingers and thumbs !Warning around the handles. To reduce the risk of injury from loss of control, never work on a ladder or on any other insecure support. Never hold the cutting attachment above waist height. 10 FS 55
  • 12. English / USA Working conditions Operating instructions !Warning! Operate and start your power tool only Inhalation of certain dusts, especially !Warning! outdoors in a well ventilated area. organic dusts such as mold or pollen, Do not operate your power tool using the Operate it under good visibility and can cause susceptible persons to have starting throttle lock, as you do not have daylight conditions only. Work carefully. an allergic or asthmatic reaction. control of the engine speed. !Warning! Substantial or repeated inhalation of In the event of an emergency, shut off dust and other airborne contaminants, in As soon as the engine is the engine immediately – move the slide particular those with a smaller particle running, this product control / stop switch to 0 or STOP. size, may cause respiratory or other generates toxic exhaust fumes containing illnesses. Control dust at the source !Warning! where possible. Use good work chemicals such as The cutting attachment practices, such as operating the unit so unburned hydrocarbons continues to rotate for a that the wind or operating process (including benzene) and carbon short period after the directs any dust raised by the power tool monoxide that are known to cause throttle trigger is released away from the operator. Follow the respiratory problems, cancer, birth (flywheel effect). recommendations of EPA/OSHA/ defects, or other reproductive harm. Some of the gases (e.g. carbon NIOSH and occupational and trade !Warning! associations with respect to dust monoxide) may be colorless and The rotating cutting attachment may (“particulate matter”). When the odorless. To reduce the risk of serious or fling foreign objects directly or by inhalation of dust cannot be substantially fatal injury/illness from inhaling toxic ricochet a great distance. controlled, i.e., kept at or near the fumes, never run the machine indoors or ambient (background) level, the in poorly ventilated locations. operator and any bystanders should !Warning! wear a respirator approved by NIOSH/ MSHA for the type of dust encountered. If the vegetation being cut or the surrounding ground is coated with a chemical substance (such as an active pesticide or herbicide), read and follow the instructions and warnings that accompanied the substance at issue. FS 55 11
  • 13. English / USA 15m (50ft) !Warning! !Warning! This trimmer/brushcutter is normally to A loose blade or head may vibrate, be used at ground level with the cutting crack, break or come off the trimmer/ attachment parallel to the ground. Use of brushcutter, which may result in serious a trimmer/brushcutter above ground or fatal injury. Make sure that the cutting level or with the cutting attachment attachment is properly tightened. Use To reduce the risk of eye and other injury perpendicular to the ground may the wrench supplied or one of sufficient always wear proper eye protection (see increase the risk of injury, since the length to obtain the proper torque. If the the chapter on “Proper Clothing“) and cutting attachment is more fully exposed blade or head loosens after being ensure that bystanders are at least 50 and the power tool may be more difficult properly tightened, stop work feet (15 m) away. To reduce the risk of to control. immediately. The retaining nut may be damage to property, also maintain this worn or damaged and should be distance from such objects as vehicles !Warning! replaced. If the blade or head continues or windows. Any coworkers who must be During cutting, check the tightness and to loosen, see your STIHL dealer. Never in the restricted area should also wear the condition of the cutting attachment at use a trimmer/brushcutter with a loose goggles or protective glasses. Stop the regular short intervals with the engine cutting attachment. engine immediately if you are and attachment stopped. If the behavior approached. of the attachment changes during use, !Warning! stop the engine immediately, wait until Replace a cracked, damaged or worn- !Warning! the cutting attachment stops, and check out head or a cracked, bent, warped, Before you start work, the nut securing the attachment for damaged, dull or worn out blade examine the area for tightness and the blade or head for immediately, even if damage is limited to stones, glass, fence wire, cracks, wear and damage. superficial cracks. Such attachments metal, trash or other solid may shatter at high speed and cause objects. The cutting serious or fatal injury. attachment could throw objects of this kind. 12 FS 55
  • 14. English / USA !Warning! !Warning !Warning! When using rigid blades, avoid cutting The gearbox becomes hot during Never modify your muffler. The muffler close to fences, sides of buildings, tree operation. To reduce the risk of burn could be damaged and cause an trunks, stones or other such objects that injury, do not touch the gear housing increase in heat radiation or sparks, could cause the power tool to kick out or when it is hot. thereby increasing the risk of fire and could cause damage to the blade. burn injury. You may also permanently STIHL recommends use of the nylon line !Warning! damage the engine. Have your muffler heads for such jobs. In addition, be alert The muffler and other parts of the engine serviced and repaired by your STIHL to an increased possibility of ricochets in (e.g. fins of the cylinder, spark plug) servicing dealer only. such situations. become hot during operation and remain hot for a while after stopping the engine. !Warning! To reduce risk of burns do not touch the Catalytic converter If the head, blade or deflector becomes muffler and other parts while they are clogged or stuck, always shut off the hot. !Warning! engine and make sure the cutting Some STIHL power tools attachment has stopped before !Warning! are equipped with a cleaning. Grass, weeds, etc. should be To reduce the risk of fire and burn injury, catalytic converter, which cleaned off the blade or from around the keep the area around the muffler clean. is designed to reduce the head at regular intervals. Remove excess lubricant and all debris exhaust emissions of the such as pine needles, branches or engine by a chemical !Warning! leaves. Let the engine cool down sitting process in the muffler. Due to this To reduce the risk of unintentional on concrete, metal, bare ground or solid process, the muffler does not cool down rotation of the cutting attachment and wood away from any combustible as rapidly as conventional mufflers when injury, always shut off the engine and substances. the engine returns to idle or is shut off. remove the spark plug boot before To reduce the risk of fire and burn replacing the cutting attachment. To injuries, the following specific safety reduce the risk of injury, always shut off precautions must be observed. the engine before adjusting the length of the nylon line on manually adjustable mowing heads. FS 55 13
  • 15. English / USA USING THE CUTTING !Warning! ATTACHMENTS Since a muffler with a catalytic converter For an illustration of the various cutting cools down less rapidly than conven- attachments and instructions on proper tional mufflers, always set your power mounting see the chapter on quot;Mounting tool down in the upright position and the Cutting Attachmentsquot; in your never locate it where the muffler is near instruction manual. dry brush, grass, wood chips or other combustible materials while it is still hot. !Warning! !Warning! To reduce the risk of severe or fatal injury from blade contact and/or loss of An improperly mounted or damaged control, never attempt to use a metal cylinder housing or a damaged/ blade on an FS model for which it is not deformed muffler shell may interfere authorized. with the cooling process of the catalytic converter. To reduce the risk of fire or 000BA015 KN burn injury, do not continue work with a Using the Mowing Heads damaged or improperly mounted cylinder housing or a damaged/ Do not use with mowing line longer than deformed muffler shell. the intended length. With a properly mounted deflector, the built-in line- Mowing heads are to be used only on Your catalytic converter is furnished with limiting blade will automatically adjust trimmer/brushcutters equipped with a screens designed to reduce the risk of the line to its proper length. line-limiting blade in the deflector in fire from the emission of hot particles. order to keep the line at the proper Due to the heat from the catalytic Using the unit with an overly long nylon length (see quot;Parts and Controlsquot; chapter reaction, these screens will normally cutting line increases the load on the in your instruction manual). stay clean and need no service or engine and reduces its operating speed. maintenance. If you experience loss of This causes the clutch to slip If the lawn edges are planted with trees performance and you suspect a clogged continuously and results in overheating or bordered by a fence etc., it is best to screen, have your muffler maintained by and damage to important components use a nylon line head. It achieves a a STIHL servicing dealer. (e.g. clutch, polymer housing quot;softerquot; cut with less risk of damaging components). Such damage could, tree bark etc. than polymer blades. among other things, cause the cutting attachment to rotate at idle. 14 FS 55
  • 16. English / USA However, the polymer-bladed STIHL STIHL PolyCut mowing head STIHL FixCut mowing head PolyCut produces a better cut if there Uses pre-cut lengths of nylon line. are no plants along the edge of the lawn. Sharpening is not necessary, and worn Observe wear indicators. polymer blades are easily replaced. !Warning! 002BA177 KN To reduce the risk of serious injury, never use wire or metal-reinforced line or other material in place of the nylon cutting lines. Pieces of wire could break off and be thrown at high speed toward Uses either nylon lines or nonrigid, the operator or bystanders. pivoting polymer blades. STIHL SuperCut mowing head !Warning! Do not continue using the mowing head Fresh line is advanced automatically. Three rectangular wear limit marks are if the raised moldings (1) on the base are Frayed line is replaced by a simple applied to the base (periphery) of the missing or worn – see right illustration adjustment (see instruction sheet PolyCut. To reduce the risk of serious above. The mowing head may otherwise supplied with mowing head). injury from breakage of the head or shatter and flying objects could result in STIHL TrimCut mowing head blades, the PolyCut must not be used injury to the operator or bystanders. when it has worn as far as one of these Install a new mowing head. Frayed line is replaced by a simple adjustment (see instruction sheet marks. It is important to follow the supplied with mowing head). maintenance instructions supplied with the head. STIHL AUTOCUT mowing head Nylon cutting cord advances automatically when tapped against the ground (TapAction). FS 55 15
  • 17. English / USA Risk of Kickout (Blade Thrust) Using the Grass Cutting Blade The 4-tooth grass cutting blade is with All Rigid Cutting Blades intended to cut grass and weeds. It has 4 cutting knives with cutting edges on both sides, i.e. front and rear. When the cutting edges on one side become dull, the blade can be turned over to utilize the cutting edges on the other side. The 8-tooth grass cutting blade is 002BA135 KN recommended for cutting fern or reed. Both types of grass cutting blade have to be resharpened when all cutting edges are dull. !Warning! Kickout (blade thrust) is the sudden and uncontrolled motion towards the operator's right or rear that can occur 000BA020 KN when the shaded area (especially the darkly shaded area) of a rotating blade comes in contact with a solid rigid object like a tree, rock, bush or wall. The rapid counterclockwise rotation of the blade All kinds of grass and weeds can be may be stopped or slowed, and the easily cut with the grass cutting blade. cutting attachment may be thrown to the The power tool is swept in an arc similar right or to the rear. to a scythe. This kickout (blade thrust) may cause !Warning! loss of control of the power tool and may To reduce the risk of serious or fatal result in serious or fatal injury to the injury from blade breakage, never operator or bystanders. To reduce the attempt to use this blade to cut woody risk of injury, extreme caution should be materials. used when cutting with the shaded area of any rigid blade. 16 FS 55
  • 18. English / USA MAINTENANCE, REPAIR AND Wear gloves when handling or STORING performing maintenance on blades. !Warning! Do not operate your power tool if the Maintenance, replacement, or repair !Warning! muffler is damaged, missing or modified. of the emission control devices and Use the specified spark plug, and make An improperly maintained muffler will systems may be performed by any sure it and the ignition lead are always increase the risk of fire and hearing loss. nonroad engine repair establishment clean and in good condition. Always If your muffler was equipped with a or individual. However, if you make a press spark plug boot snugly onto spark spark-arresting screen to reduce the risk warranty claim for a component plug terminal of the proper size. (Note: If of fire, never operate your power tool if which has not been serviced or terminal has detachable SAE adapter the screen is missing or damaged. maintained properly or if nut, it must be securely attached.) A Remember that the risk of forest fires is nonapproved replacement parts were loose connection between the spark greater in hot or dry weather. used, STIHL may deny coverage. plug and the ignition wire connector in !Warning! the boot may create arcing that could !Warning! ignite combustible fumes and cause a Never repair damaged cutting attach- Use only identical STIHL replacement fire. ments by welding, straightening or parts for maintenance and repair. Use of modifying the shape. This may cause non-STIHL parts may cause serious or !Warning! parts of the cutting attachment to come fatal injury. Never test the ignition system with the off and result in serious or fatal injuries. Strictly follow the maintenance and spark plug boot removed from the spark Keep blades sharp. Tighten all nuts, repair instructions in the appropriate plug or with a removed spark plug, since bolts and screws, except the carburetor sections of your instruction manual. uncontained sparking may cause a fire. adjustment screws, after each use. !Warning! Store the power tool in a dry and high or Always stop the engine and make sure locked location out of reach of children. that the cutting attachment is stopped Before storing for longer than a few before doing any maintenance or repair days, always empty the fuel tank. See work or cleaning the power tool. Do not chapter quot;Storing the Machinequot; in the attempt any maintenance or repair work instruction manual. not described in your instruction manual. Have such work performed by your STIHL servicing dealer only. FS 55 17
  • 19. English / USA Approved Combinations of Mowing Tool, Deflector, Handle and Harness Mowing tools Harnesses Warning! 1 STIHL SuperCut 20-2 17 Shoulder strap may be used To reduce the risk of injury from 2 STIHL AutoCut C 25-2 18 Shoulder strap must be used thrown objects and blade contact, never operate your unit without the 3 STIHL AutoCut 25-2 19 Full harnesss may be used proper deflector for the mowing 4 STIHL TrimCut 30-2 attachment being used. To reduce the 5 STIHL PolyCut 20-3 Equipment risk of injury from loss of control and / or contact with the mowing tool, 6 STIHL FixCut 25-3 The complete unit includes: make sure your unit is equipped with 7 Grass cutting blade 230-4 a proper handle and harness for the - Mowing tool 8 Grass cutting blade 230-8 - Deflector type of mowing attachment beeing - Handle used. - Harness (bike unit only) Deflectors 9 Deflector for mowing heads Warning! Select the correct combination from 10 Deflector for all mowing tools the table according to the mowing Stihl brushcutters with a loop handle with tool you intend to use. Read the table without barrier bar may be used only horizontally from left to right. Other with the above mentioned mowing 11 Skirt and blade combinations, e.g. reading the table head with nylon line or plastic blades. 12 Deflector for all mowing tools Other plastic or metal mowing tool without skirt and blade diagonally, are not permitted. may only be used on brushcutters with a bike-handle or loop-handle with barrier bar in order to reduce the Handles risk of personal injury through 13 Loop handle contact with the mowing tool. 14 Loop handle with 15 Barrier bar 16 Bike handle 18 FS 55
  • 20. 5 1 3 8 7 FS 55 4 6 2 Mowing tools 681FK003 681FK006 681FK011 681FK014 681FK111 KN 681FK037 KN 9 12 10 Deflectors 11 681FK021 681FK023 681BA002 KN 14 13 16 16 14 Handles 002BA002 K 002BA003 K 002BA003 K 15 15 002BA001 K 002BA001 K 18 18 17 002BA005 K 002BA005 K Harnesses/Straps 19 19 002BA125 KN 002BA127 KN 002BA127 KN English / USA 19
  • 21. English / USA Mounting the Bike Handle 5 11 A 7 4 10 6 12 8 4 3 9 2 4 233BA025 KN 233BA018 KN 3 233BA038 KN 1 12 Fitting the handlebar : Secure handlebar (4) on the drive Fitting the control handle tube (3) at distance (A) of approx. : Place the clamp (1) and handle : Release the screw (8) and remove it 15 cm (6 in) from the powerhead. support (2) on the drive tube (3). with the washer. The nut (9) remains : Align the handlebar. in the control handle (10). : Position the handlebar (4) in the handle support – the rubber grip (5) : Tighten down the screws firmly. : Push the control handle onto the must be on the left (viewed from handlebar (4) – the throttle trigger engine). (11) must point towards the : Place clamp (6) on handle support. gearhead. : Insert screws (7) in the holes and : Line up the holes (12). screw down as far as stop in clamp. : Fit screw and washer in control handle and tighten down firmly. * see “Guide to Using this Manual” 20 FS 55
  • 22. English / USA Mounting the Loop Handle 13 14 2 14 4 233BA027 KN 13 2 3 Fitting the throttle cable Do not kink the throttle cable - make sure the throttle trigger moves freely. 1 5 : Push the throttle cable (13) into the 1 retainer (14). 6 002BA098 KN 002BA099 KN 7 Loop handle with barrier bar : Place the clamp (3) in the loop handle (4) and position them both : Insert square nuts (1) in the against the drive tube (5). barrier bar (2). : Fit the clamp (6) and place the : Line up the holes. barrier bar (2) in position. Note correct position. : Line up the holes. : Insert screws (7) in holes and screw them into the barrier bar as far as stop. : Go to “Securing the loop handle”. FS 55 21
  • 23. English / USA Fitting the Carrying Eye 8 8 7 7 4 1 A 9 4 10 3 1 5 6 2 002BA142 KN 002BA136 KN 002BA147 KN 1 1 Loop handle without barrier bar Securing the loop handle : For position of carrying eye1) see quot;Parts and Controlsquot; : Place the clamp (3) in the loop : Secure the loop handle (4) handle (4) and position them both approx. 8”/20cm (A) forward of : Place the clamp (1) with the against the drive tube (5). the control handle (9). tapped hole on the left-hand side of the drive tube. : Fit the clamp (6) and line up the : Line up the loop handle. holes. : Squeeze the two ends of the clamp : Tighten down the screws firmly – together and hold in that position. : Fit washers (7) on screws (8). lock the nuts if necessary. : Insert M 6 x 14 screw (2). : Insert screws (8) in holes and screw 10= Sleeve* on the square nuts (1) as far as : Line up the carrying eye. stop. : Tighten down the screw firmly. : Go to “Securing the loop handle”. 1) Included as standard or available as * see “Guide to Using this Manual” special accessory 22 FS 55
  • 24. English / USA Mounting the Deflector Mounting the Cutting Tools 1 4 002BA104 KN 4 3 1 2 Preparations : Lay your brushcutter on its back 5 with the gearhead facing upward. 002BA102 KN 002BA103 KN 3 Mounting Hardware for Cutting Tools The mounting hardware supplied Mounting the deflector Fitting skirt and blade depends on the cutting tool that comes as original equipment with the new 1 = Deflector approved for all cutting These parts must be fitted to the brushcutter. tools deflector (1) when you use a 2 = Deflector approved for use with mowing head: mowing heads only : Slide the lower guide slot of the Mounting hardware is not packed : Place the deflector on the skirt (4) onto the deflector (1) – it with the machine gearhead. must snap into position. Only mowing heads may be : Fit the plate (3) and line it up. : Push the blade (5) into the upper mounted. : Insert M 5 x 18 screws and tighten guide slot on the skirt and line it up down firmly. with the first hole. : Fit the screw and tighten it down firmly. FS 55 23
  • 25. English / USA Mounting hardware is packed with the machine 3 Mowing heads and metal cutting tools may be mounted. 4 Mounting hardware is loose : Pull the hose (1) (protector for 5 shipping) off the shaft (2). The nut (3), rider plate (4) and thrust 1 washer (5) are in the parts kit supplied with the machine. : Go to quot;Mounting the Mowing Headquot; 2 or quot;Mounting Metal Cutting Toolsquot;. 002BA164 KN Mounting hardware is secured to gearhead : Pull the hose (1) (protector for : Go to quot;Removing Mounting Removing Mounting Hardware shipping) off the shaft (2). Hardwarequot; : Block the shaft – see next section : Go to quot;Mounting the Mowing Headquot;. on quot;Blocking the Output Shaftquot;. If you want to mount a metal cutting : Use the combination wrench (6) tool in place of a mowing head, you (supplied with machine or available will need the following additional as special accessory) to unscrew parts: Nut (3), rider plate (4) and the nut (3) clockwise (left-hand thrust washer (5) (special thread) from the shaft (2). accessories). : Pull the thrust washer (5) off the shaft (2). 24 FS 55