technology reports on 100 project profiles www.eiriindia.org

1. October’2012
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2. PROFITABLE CHEMICAL PROJECTS
ANTI-FOAMING AGENT
(SILICONE BASED) FOR DISTILLERY, SORBITOL
DEXTROSE SALINE
SUGAR INDUSTRY, PAPER PLANT ETC. FROM MAIZE STARCH
Intra venous fluids, in general are used as I.V Anti-foaming agents may be categorized D-Soribitol, CH2OH(CHOH)4CH2OH (D-
drips for patients in nursing homes and as solubilized surfactants, as dispersions glucitol, L-gulitol), is a hexahydric alcohol
hospitals suffering from acute dehydration of hard particlces and as dispersions of soft with a 6-carbon atom straight-chain that
or considerable debilitating conditions. particles. In all cases a liquid non-aqueous contains six hydroxyl gropups, and has a
These I.V fluids replanish the body fluids. vehicle is present even where the anti- molecular weight of 182.17. It exists as a
Though a number of I.V fluids are there, foaming agent is represented as a solid white, odorless, crystalline solid. Because of
generally three types of I.V fluids are used formation. Water may also be present a negative heat of solution, sorbitol has a
in hospitals as I.V drips. They are as follows:- particularly in emulsified silicone cooling effect when tasted. The hexitol has
1. Dextrose injection fluid, 2. Dextrose and formulations. Antifoaming agent are used about two-thirds the sweetness of sugar.
sodium chloride injection fluid, When saline to reduce foaming owing to proteins gases Sorbitol was first isolated by the French
is injected intravenously, it compensate the or nitrogenous materials which may cause chemist Joseph Boussingault in 1872 from
deficiency of sodium ions when dextrose is interference with processing. Formulation the fresh juice of mountain ash berries. It
injected it gives energy due to glucose of silicone and other polymers in all are used has since been found in many natural
content of it when dextro-saline is given in often in emulsion form. the num ber of products such as edible fruits (apples,
combination, it replanishes the dehydration synthetic and natural materials used in plums, peaches, cherries, etc.), berries of
as well as gives energy thereby recouping defoamers is legion however they have in mountain ash, hawthorn and Sorbus
debility syndrome and also in general take common a degree of surface activity. Soft - domestica, tobacco, algae, and red
care of malaise. Dextrose (D-glucose, corn particle formulations may consist of paraffinc seaweed. In spite of its wide occurrence,
sugar, starch sugar, blood sugar, grape waxes or falty amides among other natural materials are not a good commercial
sugar) is by for the most abundant sugar in components as the dispersed phase a non source of sorbitol, and it is made
nature and occurs either in the free state aqueous liquid serves as the vehicle. A fine synthetically. The content of sorbitol in
(monosaccharide form) or chemically particle size is generally desired which is grapes is insignificant and advantage is
linked with other sugar varieties. In the free effected by grinding or chilling a hot solution taken of this situation by using a sorbitol
state, it occurs in substantial quantities in rapidly. In addition to the particulate assay of grape wines as a means of
honey, fruits, and berries. As a polymer of components members of solubilized detecting adulteration with other fruit wines or
anhydrodextrose units, it occurs in starch, surfactant class are generally present. apple cider. This sugar alcohol has been
cellulose, and glycogen. Sucrose is a synthesized by the reduction of D-glucose,
Cost Estimation
disaccharide of dextrose and fructose. D-fructose, L-glucose and D-mannose. The
Plant Capacity 9 MT./Day
Commercial production of dextrose by Land & Building (Area 5000 sq.mt.)Rs. 6.82 Cr. most important commercial processes are
hydrolysis of starch yields white crystalline Plant & Machinery Rs. 3.01 Cr. the electrolytic and high pressure
sugars that are either anhydrous W.C. for 2 Months Rs. 7.69 Cr. hydrogenation of D-glucose (dextrose),
(C6H12O6) or hydrated (C6H12O6H2O). Total Capital Investment Rs. 18.08 Cr. although the electrolytic method is gradually
Rate of Return 60% fading out of the picture.
Cost Estimation
Break Even Point 27%
Plant Capacity 12000 Btl/Day Cost Estimation
Land & Building (Area 9000 sq.mt.)Rs. 4.01 Cr. Plant Capacity 66 MT./Day
Plant & Machinery Rs. 4.90 Cr. Land & Building (Area 8000 sq.mt.)Rs. 9.52 Cr.
W.C. for 3 Months Rs. 1.73 Cr. Plant & Machinery Rs. 5.92 Cr.
Total Capital Investment Rs. 11.06 Cr. SPICE OILS & OLEORESINS W.C. for 2 Months Rs. 8.58 Cr.
Rate of Return 20% Total Capital Investment Rs. 24.76 Cr.
Break Even Point 66% Rate of Return 52%
SCFE CO2 extraction process for spices Break Even Point 37%
oleoresin is the latest energy efficient
ASPIRIN process in the world. Probably, no plant is
working in India based on this technology. COOLANT (ENGINE)
Pain is perhaps the most universal of man’s The extraction of essential oils,
experiences. The sensation is valuable in organoleptic compounds, i.e., the
alerting an individual to the fact that they have The purpose of Coolant is to remove
compounds responsible for aroma, flavour, excess heat produced from the engine
been injured or may be ill, and is a useful guide and taste from both liquids and solid plant
to the physician in making an accurate diagnosis operation, to control corrosion and
and in evaluating the efficiency of a therapeutic
materials is possiblt using supercritical scaling, antifreeze and boil over the
regimen. Beyond these important functions of carbon dioxide. Materials that can be used radiator water. So many years ago water
pain as sensation is pain as suffering i.e., the are any plant materials which contain was used to reduce the temperature.
original senation plus there actions evoked by aromatic substances such as: herbs, spices, Water is an effective heat transfer fluid but
the sensation. Man has probably always sought flowers, crop seeds (e.g. hops, coffee), it boils at very low temperature., highly
methods for the relief of suffering pain. Before pharmaceutically active compounds. corrosive and format scaling. It impure the
the advent of modern therapentics, relief of pain Chemical industry. Applications of spices cooling liquid by accumulating corrosive
was frequently the only treatment available for oleoresins are in food industry, beverage and scaled waste. So it chocks up tubes of
an afflicted individual, any thing which radiator and finally engine overheats. The
industry, pharmaceutical industry, toilet complexity is increased with the use of
descrease sensibility was regarded as useful. preparations (cosmetics and pefumes)
Analgesics are substances that relieve pain. aluminum alloys in the head, water pump
industry. and radiators.
Cost Estimation Cost Estimation Cost Estimation
Plant Capacity 3.72 MT./Day lant Cap. CHILLY OLEORESIN 1800 KGS/DAY Plant Capacity 200 Ltr./Day
Land & Building (Area 2000 sq.mt.) Rs. 2 Cr. GINGER OLEORESIN 360 KGS/DAY Land & Building (Area 350 sq.mt.) Rs. 17 Lacs
Plant & Machinery Rs. 1.43 Cr. Land & Building (Area 4000 sq.mt.)Rs. 3.09 Cr. Plant & Machinery Rs. 7 Lacs
W.C. for 2 Months Rs. 1.13 Cr. Plant & Machinery Rs. 4.12 Cr. W.C. for 3 Months Rs. 11 Lacs
Total Capital Investment Rs. 4.90 Cr. W.C. for 2 Months Rs. 4.62 Cr. Total Capital Investment Rs. 38 Lacs
Rate of Return 19% Total Capital Investment Rs. 12.46 Cr. Rate of Return 28%
Break Even Point 61% Rate of Return 33% Break Even Point 57%
Break Even Point 48%
HI-Tech Projects, Oct' 2012 # 03 www.eiriindia.org

3. 52
SMALL SCALES MONO CALCIUM PHOSPHATE
25 TO 50 LAKH (MCP) AND DI CALCIUM BORIC ACID
INVESTMENT PHOSPHATE (DCP)
PROJECTS (52 Tricalcium orthophosphate, Ca3 (PO4)2, Boric Acid (Orthoboric acid) H3BO3, formerly
PROJECTS commonly known as calcium phosphate, sometimes called boracic acid, is tonnage
REPORTS IN CD) occurs in nature as rock phosphate ore, for material, the predominant use of which
example and is used as such as a source of (except as a raw material for boron and boron
fertilizer. It can also be converted with compounds) is in medical and
PROJECT NAME PROJECT COST
sulphuric acid to a mixture of calcium pharmaceutical compounds, such as eye and
1. ANIMAL FEED (CATTLE,POULTRY, SHEEP sulphate and phosphoric acid, or it can also mouth washes and nasal sprays. Solution of
OF PIG) be converted with sulphuric acid to a mixture boric acid non irritating and slightly
(LIQUID FEED) (MOLASSES BASED) of calcium sulfate and monocalcium astringent, with antiseptic qualities. A
2. ADHESIVE BASED OIL VINYL ACETATE
(FEVICOL TYPE) phosphate, Ca(H2 PO4)2, the latter also saturated solution of H3BO3 contains
3. AIR CONDITIONERS & PARTS being known as calcium dihydrogen approximately 2% of the compound at
4. AFTER SHAVE LOTION phosphate. Calcium phosphate has a 0oC;inceasing to 39% at 100o C.
5. AYURVEDIC MEDICINES relatively low phosphorous content (20% Commercially boric acid has the composition
6. AUTO TUBES m/m) while monocalcium phosphate, while B2O3.3H2O. It is derived by adding
7. BAKERY UNIT (PASTRIES, BREAD, having a much higher phosphorous content hydrochloric acid or sulphuric acid to a
BUNS,CAKE, TOFFEE)
8. BOPP ADHESIVE TAPES (26.5% m/m), is difficult to manufacture, and solution of borax and crystallizing. It is also
9. CANDLE MAKING PROCESSES & also expensive mainly because one of the by- derived from borax barine, by extraction with
ORMULATIONS products of the reaction by means of which it a kerosine solution of chelating agent such
10. CEILING FAN (E.O.UNIT) is so prepared, calcium sulphate, has to be as 2-ethyl-1, 3-hexane-diol, or other polyols.
11. CANDLE MAKING UNIT SEMI AUTOMATIC discarded as a waste product. Therefore, Borates are stripped from the chelate by
12. COLD DRINKS there is a need for an economical method of sulphuric acid. At present only two
13. CYBER CAFE
14. COOLANT (ENGING) producing calcium hydrogenphosphate from Industries under DGTD which is engaged in
15. CHROME PLATING calcium phosphate. There is a further need in the manufacture of boric acid at the installed
16. CARBON PAPER the art for an economical method of capacity of 3,660 tonne per annum. Other 3-4
17. DETERGENT CAKE & POWDER producing monocalcium phosphate fertilizer industries also engaged in the manufacture
18. EXTRACTION OF ESSENTIAL OILS from calcium phosphate and further of boric acid but the data is not available of
19. EXERCISE NOTE BOOK & REGISTER producing edible products from the resultant these industries. It can be manufactured in
(E.O.UNIT)
20. ELECTRIC SWITCHES, PLUGS, SOCKETS fertilizer. the small scale sector. Plant and machinery
21. FIBER GLASS Cost Estimation are indigenously available. Raw materials
22. GOAT AND SHEEP FARMING Plant Capacity 300 Ton/Day required for the production of boric acid is
23. HAND MADE PAPER (E.O.UNIT) Land & Build. (Area 30000 sq.mt.)Rs. 33.41 Cr. also indigenously available.
24. ICE CREAM OF DIFFERENT FLAVOURS Plant & Machinery Rs. 30.63 Cr.
25. JAM, JELLY, CHUTNEY, PICKLES AND Cost Estimation
SQUASHES
W.C. for 2 Months Rs. 45.36 Cr.
Plant Capacity 1 Ton/Day
26. LIQUID ADHESIVE FOR CORRUGATED Total Capital Investment Rs. 112.66 Cr.
Land & Building (Area 1000 sq.mt.)Rs. 46 Lacs
BOARD & BOXES Rate of Return 38%
Plant & Machinery Rs. 23 Lacs
27. LEATHER TO LEATHER ADHESIVE Break Even Point 39%
W.C. for 1 Months Rs. 17 Lacs
(LATEX BASED ADHESIVES)
Total Capital Investment Rs. 92 Lacs
28. LATEX RUBBER CONDOMS (E.O.UNIT)
29. MINI FLOUR MILL
Rate of Return 39%
30. MENTHOL BOLD CRYSTALS (E.O.UNIT) SINGLE SUPER PHOSPHATE Break Even Point 52%
31. MOSQUITO COILS AND MATS & SULPHURIC ACID
32. MUSHROOMS (CULTIVATION &
PROCESSING UNIT)
33. NAMKEEN INDUSTRY (BHUJIA, CHANA Fertilizers are substances which are
CHUR)
34. N.C.PUTTY
introduced into the oil to increase the yields
35. OIL SEALS of agricultural crops. In addition to increasing
36. PAPER GLASSES FOR the amount of agricultural produce, fertilizers
BEVERAGE(E.O.UNIT) also improve their quality. Thus with the
37. PET BOTTLES FROM PRE-FORM use of fertilizes the starch, sugar, protein
(CAPSULES) and oil content of plant is raised, this in turn
38. PICKLES, MURABBAS AND SAUCES ETC.
39. POULTRY AND BROILER
increases the contents of fats and
(HATCHERY)FARMING proteins in livestock’s products. The use of
40. PAINT INDUSTRY (E.O.UNIT) fertilizers increases the strength of such
41. PRESSURE COOKER (E.O.UNIT) products as flax, cotton, and wool. Fertilizers
42. RESTAURANTS WITH PUB increase the resistance of plants to ISBN- 8186732845 Price-900/-
43. SHAMPOO (E.O.UNIT) disease, drought, low temperatures and
44. SILVER EXTRACTION
other conditions which hinder the
HAND BOOK OF
45. STARCH & DEXTRIN BASED ADHESIVE
46. SATTU
47. SAFED MUSLI CULTIVATION &
development of plants. Fertilizers are broadly
classified in two types. (1) organic eg.
BIOTECHNOLOGY
The book covers Biotechnology: An overview,
PROCESSING (EXTRACT & POWDER) manure etc and (2) Inorganic eg. Calcium Recombinant Dna Technology, Plant Tissue Culture,
48. THINNERS Ammonium Nitrate, Super phosphate etc. Principles and Methodology, Synthetic Seeds,
49. TYPE RETREADING BY COLD PROCESS Inorganic fertilizers are salts which contain Biotechnology Methods of Crop Improvement,
50. U.P.S. Transgenic Plants, Enzyme Technology, Biotechnology
51. VERMICELLI
elements essential for plant growth and
Crop Improvement in India, Biotechnology Forestry,
52. WALL PUTTY which are introduced into the soil to obtain Biotechnology Agro Industrial Development,
large crops regularly. About 60 of the Biotechnology Biomass Energy, Foods and Beverages,
Each Project Report covers in this CD contains elements are found in composition of the fuel Biotechnology, Plant Economics of Biotechnology
Introduction, Uses, Market Position, various plants. Institute, Plant Economics of Biofertilizers from
Manufacturing Process with Product Formulae, Cowdung, Plant Economics of Biofertilizers from
Flowsheet, Suppliers of Plant & Machinery and Cost Estimation Waste, Plant Economics of Biofertilizers from Garbage
Raw Materials, List & Cost of Machinery, Cost Plant Capacity 330 MT./Day (MSW), Plant Economics of Ethanol (Biofuel) from
Economics with Profitability Analysis, BEP, Land & Build. (Area 30000 sq.mt.)Rs. 33.42 Cr. Molasses, Plant Economics of Floriculture (Cut Flower
Resources of Finance etc. Price of this CD Plant & Machinery Rs. 28.48 Cr. Rose with Green House Technology, Plant Economics
containing all above 52 Project Reports is Just of Hybrid Seeds, Plant Economics of Jatropha (Bio-
W.C. for 2 Months Rs. 46.33 Cr. Diesel Cultivation & Extraction, Plant Economics of
Rs. 22,602/- or US$ 650/-. Payable fully in Total Capital Investment Rs. 110.94 Cr. Organic Manure, Plant Economics of Protein And
advance through Draft/Transfer in EIRI A/c. in Rate of Return 41% Protein Based Products, Plant Economics of Tissue
favour of ENGINEERS INDIA RESEARCH Break Even Point 36% Culture(100% E.O.U.), Plant Economics of Vermi
INSTITUTE, DELHI. Delivery within 2 day. (To Composting, Suppliers of Plant and Machineries.
Order please dial : 98114-37895).
HI-Tech Projects, Oct' 2012 # 04 www.eiriindia.org

4. START YOUR OWN CHEMICAL BASED INDUSTRY
FERRIC AND COSMETIC AZODICARBONAMIDE (ADC)
NON FERRIC ALUM TALCUM POWDER
Alum are represented by the general formula All the cosmetics consumed, talcum powders Azodicarbonamide is a blowing agent and is a
R 1/2 SO4, R2"(SO4)3.24.H2O. Where R talcum powder underebly leads the list. In synthetic material that has high consumption
and R”are respectively monovalent and earliest human societies, powdered among chemical blowing agents.
trivalent radicals. They are usually the materials and clay muds were among the first Azodicarbonamide also known as ‘1,1’-
azobisformamide on dry decomposition at
double salts of ammonium, potassium or preparations to be used on the face for 190oC yields a gas of about 60% N2, 35% CO
sodium sulphate with aluminium. Chromium commetic purposes, and they are still being and minor amounts of ammonia carbon and
or iron sulphate, and are readily prepared y used in this manner by primitive people. The carbon dioxide. The gas yield is high 230-240
by concentrating and cooling a solution first substances used for powder were such ml/g at standard temperature of pressure
containing molecular proportions of the simple and widely divefgent produccts as (CSTP). In 1978 largest volume of blowing agent
Component Sulphate. Ferric and Non Ferric chalk and white lead. Slowly, they involved 5000 metric tons produced in the U.S. was
Alum is marketed in various grades. The more complicated blends of different azodicarbonamide. Azodicarbonamide (ADA)
cheapest grade called “alum cake”. Potash materials, finally to emerge in the modern also known as azobisformide (ABFA) is the most
important organic chemical blowing agent for
alum also known as alum alumen. Ferric concept and interpretation of powders. Not PVC as many desirable properties required in a
alumin is aluminium sulphate containing iron only the talcum powders are used by women good blowing agent and in addition is non-
obtained from the bauxite ore. Potash alum is but also by men. As the art of making this flammable. ABFA can be easily compounded
prepared from its naturally occurring minerals toiletory improved, perfume and colour, as with dryblends as well as plastisols. It is used in
such as alunite, and Ratinite, but in India well as other improvements were introduced. the manufacture of PVC foam fabrics, floor
these do not occur in appreciable quantities. Persons who are concerned about thier looks coverings, low density open-cell foam, extruded
Alum was formerly prepared from alum employ it several times daily. In this modern low-density gaskets, wire and cable Jackets,
shales by roasting them in year and leaching age talcum powders are really products that slush molded products, cross cap-liners,
injection moulded sols and high density profiles
it out with water. Alum is now produced in addf very materially to personal etc. A B F A is also used as foaming agents for
India by crystallizing together equivalent attractiveness. Talcum powders are Ethylene-Vinyl acetate (EVA) plasters. Various
produced in India by Crystallizing together nowadays made today by reputable grades of foaming agents of azodicarbonamide
equivalent proportion of potassium sulphate manufacturers, consist of purified are available and are marketed in various trade
and aluminium sulphate. The solution is ingredients, approved colours and non- names of grade, Viz ADC, Urea, Kempora,
concentrated and the crystals are separated irritating perfumes. None of the harmful Celogen AZ, Cenitron AC, Profor ADC,
out are melted to yield lump alum or effects are suffered through their use inspite Azoid,Polyzole-AZDN, Fisons Cenitron Ac/3 and
recrystalized to obtain large crystals. of many daily applications. A c/4 powder grades etc.
Cost Estimation Cost Estimation Cost Estimation
Plant Capacity 15 MT./Day Plant Capacity 1 Ton/Day Plant Capacity 1 MT./Day
Land & Building (Area 5000 sq.mt.) Rs. 2.25 Cr. Land & Building (Area 600 sq.mt.) Rs. 40 Lacs Land & Building (Area 500 sq.mt.) Rs. 30 Lacs
Plant & Machinery Rs. 91 Lacs Plant & Machinery Rs. 11 Lacs Plant & Machinery Rs. 28 Lacs
W.C. for 3 Months Rs. 1.09 Cr. W.C. for 2 Months Rs. 26 Lacs W.C. for 3 Months Rs. 49 Lacs
Total Capital Investment Rs. 4.36 Cr. Total Capital Investment Rs. 83 Lacs Total Capital Investment Rs. 1.15 Cr.
Rate of Return 24% Rate of Return 64% Rate of Return 57%
Break Even Point 56% Break Even Point 44% Break Even Point 37%
57
SMALL SCALE 19. FAST FOOD PARLOUR 42. SPICES/MASALA (EOU)
20. HERBAL CAPSULES
50 LAKH TO 21. HERBAL HAIR DYE OIL
43. SNACK FOOD (CRAX SIZE)
(ROLL & BALL TYPE)
1 CRORE 22. HERBAL COSMETIC 44. SCOURING BAR
INVESTMENT 23. H.T. & L.T. INSULATOR, HT AIR BRAKE 45. SAND PAPER
SWITCHES D.O. FUSE, LIGHTENING 46. TOILET SOAP FROM SOAP NOODLES
PROJECTS (57 ARRESTOR 47. TOILET SOAP INDUSTRY (SOAP FROM
PROJECT 24. HOSTEL WITH MESS SOAP STOCK)
25. INSTANT NOODLES 48. TOILET & HERBAL SOAP
REPORTS IN CD) 26. KESHKALA TEL (VASMOL OR GODREJ 49. TAMARIND JUICE POWDER
KESHKALA TEL TYPE) 50. TRANSFORMER OIL
PROJECT NAME PROJECT COST 27. LITHIUM BASED GREASES 51. TURBINE OIL
28. LIQUID TOILET CLEANER (HARPIC TYPE) 52. THINNERS
1. ABRASIVE PAPER (SAND PAPER) 29. LATEX RUBBER CONDOMS 53. THINNERS (ETHYL ALCOHOL BASED)
2. AUTOMOBILE GEARS 30. MANGO PROCESSING & CANNING 54. TEA & COFFEE PROCESSING AND
3. ACETIC ACID (MANGO PULP) PACKAGING
4. AIR CONDITIONERS & PARTS 31. MOLYBDENUM BASED LUBRICANT 55. V-BELTS
5. B.O.P.P SELF ADHESIVE TAPES 32. MUSTARD OIL (EXPELLER) 56. WHITE OIL FROM KEROSENE OIL
6. B.P.O. 33. NAMKEEN INDUSTRY (BHUJIA, 57. WASHING & LAUNDRY SOAP
7. BIO TECHNOLOGY LABORATORY & CHANACHUR ETC.)
TRAINING INSTITUTE 34. PLASTIC BUTTONS (BY INJECTION Each Project Report covers in this CD contains
8. CALCIUM BASE GREASE MOULDING METHODS) Introduction, Uses, Market Position,
9. CYCLES TYRES AND TUBES 35. POULTRY & BROILER FARMING Manufacturing Process with Product Formulae,
10. DEHYDRATED ONIONS & 36. POUCHES FILLING & PACKAGING OF Flowsheet, Suppliers of Plant & Machinery and
ONION POWDER EDIBLE OIL & GHEE Raw Materials, List & Cost of Machinery, Cost
11. DEHYDRATION OF FIGS 37. PRIMER PAINTS, ENAMEL PAINTS & Economics with Profitability Analysis, BEP,
12. DRY GINGER POWDER AND OLEORESIN DISTEMPER Resources of Finance etc. Price of this CD
13. EXTRA HIGH TEMPERATURE 38. PAPER GLASSES FOR BEVERAGE containing all above 57 Project Reports is Rs.
LUBRICATING GREASE 39. RECLAMATION OF USED ENGINE OIL 24,850/- or US$ 650/-. Payable fully in advance
14. EXTRACTION OF ESSENTIAL OIL (BY CLAY AND VACUUM DISTILLATION through Draft/M.O. in favour of ENGINEERS
15. ELECTRIC SWITCHES, PLUGS, SOCKETS PROCESS) INDIA RESEARCH INSTITUTE, DELHI.
16. ELECTRONIC TOYS (E.O.U.) 40. REFINERY PETROL/DIESEL ETC. Delivery within 2 day.
17. ELECTRIC ENERGY METERS 41. RUBBER SHEETS FOR SHOE SOLES (EVA) (To Order please dial : 98114-37895).
18. FISH CANNING AND POUCHING (ETHYLENE VINYL ACETATE SHEET
HI-Tech Projects, Oct' 2012 # 05 www.eiriindia.org

5. CHITIN & CHITOSAN FROM
HAIR REMOVAL ALUMINIUM NITRATE
PRAWN SHELL WASTE
Hair removal is the removal of body hair, and Chitin is a white, hard, inelastic, nitrogenous, Aluminum Nitrate Al(No3)3 9 HoH powerful
describes the methods used to achieve that polysaccharide found in the outer skeleton of oxidizing agent only the nanohydrate has
result. Hair typically grows all over the human insects, crabs, shrimps and lobsters and in commercial significance. It is a white
body during and after puberty. Men tend to the internal structures of invertebrates. It is crystalline material mp 73.5oC soluble in cold
have more body hair than women. Both men the second most abundant organic water alcohol and acetone. Decomposition to
and women tend to have hair on the head, compound next to cellulose. It is a macro nitric acid and basic aluminium nitrates
eyebrows, eyelashes, armpits, pubic region molecular linear polymer of_ (1-4) N acetyl D begins at 130oC and dissociation to
and legs; and men also have hair on their glucosamine and is insoluble in water and aluminium oxide and oxides of nitrogen
face, abdomen, back and chest. Hair does many organic solvents. Chitin itself has only a occurs above 500oC. Aluminium nitrate
not generally grow on the palms of the hands, few applications; it acts more as a precursor monohydrate is prepared by dissolving
the lips, certain areas of the genital structure, of Chitosan, its most familiar derivative. aluminium in dilute nitric acid and
or the soles of the feet. Forms of hair removal Chitosan is deacetylated chitin, and is crystallization from the resulting aqueous
are practised for a number of reasons, polymer of _(1-4) acetyl - D glucosamine. It solution. Anhydrous aluminium nitrate is
including cultural, sexual, medical and has multifarious uses in the cosmetic, covalent in character easily volatilized and
religious. Forms of hair removal have been pharmaceutical and medical industries. It is decomposed on heating. Hydrated aluminum
practised in almost all human cultures. The even considered as a wonder drug of the nitrate is used primarily as a salting out agent
methods used to remove hair have varied in twenty-first century due to its versatile utility. in the extraction of actinides. It is a source of
different times and regions, but shaving is the Chitin is a chemical compound belong to aluminium used in the preparation of
most common method. Each culture of glucosamine polysaccharide group insulating paper.
human society has developed social norms categories. It contains about 7% nitrogen,
relating to the presence or absence of body and is structurally similar to cellulose. It is the Cost Estimation
Plant Capacity 2 Ton./Day
hair, which has changed from one time to principal constituent of the shells of prawn
Land & Building (Area 1000 sq.mt.)Rs. 53 Lacs
another. Different standards can apply to fish, shrimps, crabs, lobsters, beetles and Plant & Machinery Rs. 26 Lacs
males and females. People whose hair falls other sea fishes. It is also found in some W.C. for 3 Months Rs. 43 Lacs
outside a culture’s aesthetic standards may fungi, algal and yeasts. Wayback in 1811 it Total Capital Investment Rs. 1.27 Cr.
experience real or perceived social was discovered by a french botanist that the Rate of Return 33%
acceptance problems. fibrous material in the shell of prawn is chitin Break Even Point 50%
Cost Estimation which is a polymer of N-Acetyl glucosamine.
Plant Capacity 500 KGS/Day But it was only in 1974 that the CIFT came out
Land & Building (Area 1 Acre) Rs. 24 Lacs with a simple technology for extraction of CARBON BLACK
Plant & Machinery Rs. 4 Lacs chitin from prawn shell waste and its
W.C. for 3 Months Rs. 21 Lacs conversion to chitosan. FROM TYRES
Total Capital Investment Rs. 57 Lacs
Rate of Return 94% Cost Estimation
Break Even Point 28% Plant Capacity 750 KGS/Day Carbon Black is a finely divided form of
Land & Building (Area 4000 sq.mt.)Rs. 1.75 Cr. carbon practically all of which is made by
Plant & Machinery Rs. 1.32 Cr. burning vaporised heavy oil fractions in a
W.C. for 3 Months Rs. 1.22 Cr. furnace with 50% of the air required for
QUATERNARY Total Capital Investment Rs. 4.54 Cr. complete combustion (Partial Oxidation).
AMMONIUM CATION Rate of Return 30% Carbon Black from Tyre is a new developed
Break Even Point 61% process having less implication and
involvement of machinery and the plant cost
Quaternary ammonium cation. The R groups is also less compare to other conventional
may be the same or different alkyl or aryl process. Carbon Black is available in
groups. Also, the R groups may be CALCIUM FLUORIDE different grades and is precisely used in
connected. Quaternary ammonium cations, process industries like rubber products,
also known as quats, are positively charged plastic, printing ink, paints, etc. Tire treads,
polyatomic ions of the structure NR4+, R belt covers and other abrasion
being an alkyl group or an aryl group. Unlike Calcium Fluoride Ca,F2 is a most versatile
Chemical which is Precisely used in the resistant,rubber products,plastic as
the ammonium ion (NH4+) and the primary, reinforcing agents, opacifier,electrical
secondary, or tertiary ammonium cations, the manufacture of special glasses,enamels &
welding flux,etc. There are two convenient conductivity Ultra Violet light absorber,
quaternary ammonium cations are colorant for printing ink carbon paper,
permanently charged, independent of the pH method for its manufacturing:- 1. By
powdering pure fluoride or fluorspar, 2. By the typewriter ribbon, paint, pigment nucleating
of their solution. Quaternary ammonium salts agent in weather modification, expander in
or quaternary ammonium compounds (called interaction of soluble Calcium Salt Sodium
Fluoride. At present there are few battery plates, solarenerig absorser.
quaternary amines in oilfield parlance) are
salts of quaternary ammonium cations with manufacturers of clacium fluoride in Cost Estimation
an anion. Quaternary ammonium organised sector and the current production Plant Capacity 30 MT./Day
compounds are prepared by alkylation of is not sufficient to meet the current demand. Land & Building (Area 6000 sq.mt.) Rs. 3 Cr.
tertiary amines, in a process called Calcium fluoride is a white powder and occur Plant & Machinery Rs. 1.58 Cr.
quaternization. Typically one of the alkyl in nature as a fluorite. High purity calcium W.C. for 3 Months Rs. 9.58 Cr.
groups on the amine is larger than the others. fluoride is used for the manufacture of special Total Capital Investment Rs. 14.46 Cr.
glasses and for the growth of single crystal. Rate of Return 29%
Cost Estimation Calcium fluoridecan also be used for the Break Even Point 42%
Plant Capacity 800 KGS/Day manufacture of Glass, enamels and welding
Land & Building (Area 4000 sq.mt.)Rs. 1.12 Cr. fluxes single pure (99.93%) crystals of
Plant & Machinery Rs. 8 Lacs
calcium fluoride are also used in
W.C. for 2 Months Rs. 38 Lacs
Total Capital Investment Rs. 1.72 Cr. spectroscopy, electronics.lesers and high Patrons you can deposit the
Rate of Return 19% temperature dry-film lubricants.
Break Even Point 59% Cost Estimation
amount in EIRI Account
Plant Capacity 2 MT./Day AXIS BANK LTD.
Land & Building (Area 1500 sq.mt.)Rs. 70 Lacs
Plant & Machinery Rs. 14 Lacs CA-054010200006248
W.C. for 3 Months Rs. 42 Lacs
Total Capital Investment Rs. 1.29 Cr. (IFS Code: UTIB0000054)
Rate of Return 37%
Break Even Point 48%
HI-Tech Projects, Oct' 2012 # 06 www.eiriindia.org

6. 20
COPPER AND LIQUID SHOE POLISH
COPPER FERRIC ALUM
WITH PUFF
BASED
INDUSTRIES Shoe Polishes are available in liquid, cream Alum is available in solid form as powder,
(20 PROJECT or paste, liquid shoe polish dries quickly, but granular, kibbled & lump form. It can also be
REPORTS IN CD) is not readily available in a lot of colors and purchased and fed as a liquid. Alum can be
does not last as long as the other options. effective in the pH range of 5.5. to 7.8, but
Shoe polishes are generally used to restore seems to work best in most water supplies in
PROJECT NAME PROJECT COST
the original lustre and finish of smooth a pH range of 6.8 to 7.5. Below a pH range of
1. ALUMINIUM, BRASS, COPPER surface of the shoe. They are also expected
SCRAPS & SHEETS TRADING
5.5, alkalinity in the water supply is generally
to cleam the surface and prevent the
insufficient. The aluminum ions become
2. COPPER LUGS deterioration. Most polishes contanin oil or
3. COPPER POWDER wax for their lustering or polishing, properties. soluble rather than insoluble and do not
4. COPPER SMELTING PLANT Oil polishmes are easy to apply but the participate in the hydration and reactions
5. COPPER PLANT surface on which they are used attract dust necessary to make the alum effective as a
6. COPPER OXYCHLORIDE and show finger marks. Wax polishes are coagulant. In these instances the plant may
7. COPPER PRODUCTS FROM more difficult to apply, but are more leasting. experience higher than normal filtered water
COPPER SCRAPS OIl or wax base shoe polishes are of two turbidites, and much of the aluminum will
8. COPPER ROD WIRE DRAWING types, waterless and aqueous. The former pass through the filters. When the pH level of
AND PVC WIRE & CABLES are clear or translucent, the latter are milky in the water is above 7.8 after the addition of the
9. COPPER WIRE DRAWING & appearance. The shoe polish formula alum, the aluminum ions again become
ENAMELLING PLANT changes day to day. These were motivated by soluble, and the efficiency of coagulation is
10. COPPER TUBES AND PIPES FROM demands for easier use; changes in the decreased. Under these condition, aluminum
SCRAP competition of the surface to be polished, the ions again penetrate the filters, and post
11. COPPER FOILS need for more consistent quality, especially
filtration alum coagulation can occur in the
12. COPPER POWDER with respect to better durability of the finish.
The need to buff to achieve glass was clear well and in the distribution system in
13. COPPER EXTRACTION FROM
SLAG BY ELECTROLYTIC PROCESS characteristics of earlier formulas. Many some cases. Ferric alum is aluminium
14. COPPER & COBALT FROM THE modern polishes are self-polishes and impart sulphate (Al2(SO4)3 18 H2O) containing iron
ORE CONTAINING COPPER & gloss without having to be buffed. obtained from the bauxite ore. It is soluble in
COBALT FROM MINES water alum is a white crystalline material it is
15. COPPER PLATING ON METALLIC Cost Estimation
also available in 50% aqueous solution form.
PARTS BY ELECTROLESS DIPPING Plant Capacity 500 Nos./Day
METHOD, COPPER BRIGHTENING Land & Building (Area 250 sq.mt.) Rs. 15 Lacs
Plant & Machinery Rs. 2 Lacs Cost Estimation
COLOURING & LACQUERINT
W.C. for 3 Months Rs. 6 Lacs Plant Capacity 20 MT./Day
16. METAL SEPARATION (COPPER, TIN, Land & Building (Area 4000 sq.mt.)Rs. 1.92 Cr.
LEAD) FROM SPENT WASH ACID Total Capital Investment Rs. 24 Lacs
Rate of Return 48% Plant & Machinery Rs. 70 Lacs
17. MELTING OF COPPER & ROLLING W.C. for 2 Months Rs. 61 Lacs
PROCESS FOR GETTING CIRCLES Break Even Point 51%
Total Capital Investment Rs. 3.55 Cr.
18. SUPER ENAMELLED COPPER Rate of Return 20%
WIRE (FROM COPPER SCRAP) Break Even Point 67%
19. SUPER ENAMELLED COPPER WIRE
(FROM COPPER CATHODE ROD)
20. ZINC & COPPER SULPHATE FROM
BRASS ASH
OXYGEN GAS
Each Project Report covers in this CD contains
Introduction, Uses, Market Position,
Manufacturing Process with Product Formulae,
Flowsheet, Suppliers of Plant & Machinery and
Raw Materials, List & Cost of Machinery, Cost Oxygen, the gaseous element that
Economics with Profitability Analysis, BEP, constitutes 20.946% of the earth’s,
Resources of Finance etc. Price of this CD atmostphere, is essential to respiration and
containing all above 20 Project Reports is Rs. life in all animals and to most forms of
28,220/- or US$ 710/-. Payable fully in advance vegetation. Oxygen supports the combustion
through Draft/M.O. in favour of ENGINEERS
INDIA RESEARCH INSTITUTE, DELHI.
of feels which supply mankind with heat, light
Delivery within 2 day. and power, and it enters into oxidative
(To Order please dial : 98114-37895). Combination with many materials. The speed
of reaction and effectiveness of combination
increases with oxygen concentrations
greater than that of air Industry has
established 99.5% purity for the bulk
commercial product. The great importance of
NEW EDITIONS
the industrial gas, oxygen is due to the
ISBN- 8186732330 Price-880/- usefulness of the acetylene torch for steel
welding and steel cutting, and for the welding
Hand Book Of Electroplating Anodizing & of other metals, to lesser degree to the
Surface Finishing Technology oxyhydrogen flame. Oxygen gas in the
breathing apparatus for a visitors at high
The book covers Principles of Electroplating, altitudes and for oxygentents in hospitals is a
Rs. 1880/- Rs. 980/- Technology of Cleaning, Pickling & Dipping, high altitudes and for oxygentents in
Electrolytic & Chemical Processes for the Polishing hospitals is a more recent development.
of Metals, Nickel Plating, Chromium Plating, Hard
Chromium Plating , Copper Plating, Electroforming, Cost Estimation
Brass Plating, Silver Plating, Gold Plating (Gilding), Plant Capacity 1212 Cu m/Day
Cadmium Plating, Zinc Plating, Tin & Tin Alloy
Land & Building (Area 2 Acres) Rs. 3.18 Cr.
Plating, Plating for Electronics , The Plating of
Plastics & Other Non Metallic Materials, Anodic Plant & Machinery Rs. 2.32 Cr.
Oxidation of Aluminium, Phosphating Processes, W.C. for 3 Months Rs. 72 Lacs
Manufacturers & Suppliers of Machinery & Total Capital Investment Rs. 9.91 Cr.
Equipments, Suppliers of Electroplating Chemicals Rate of Return 18%
& Materials. Break Even Point 63%
Rs. 930/- Rs. 1880/- HI-Tech Projects, Oct' 2012 # 07 www.eiriindia.org

7. 83
EXPORT ORINTED PROJECT NAME PROJECT COST
CAUSTIC SODA
UNITS (100% 46. MEDICINAL PLANT EXTRACTS 71 Lacs
[SODIUM HYDROXIDE (NaoH)]
47. MENTHOL BOLD CRYSTALS 22 Lacs
EOU/EOU)
48. MINERAL WATER (IN POUCHES
PROJECTS (83 & PLASTIC BOTTLES) (E.O.U) 2.89 Cr. Caustic soda, also known as sodium
PROJECT 49. MUSHROOMS (CULTIVATION & hydroxide (NaoH) is an important industrial
PROCESSING UNIT) (E.O.UNIT) 54 Lacs chemical product produced on a tonnage
REPORTS IN CD) 50. MASALA/SPICES (E.O.UNIT) 51 Lacs basis in both solid and liquid form. It is
PROJECT NAME
RS. 22, COST
PROJECT
602/- 51. MUSTARD OIL (EDIBLE OIL) 3.51 Cr. deliquescent, absorbing water vapour and
52. NAMKEEN INDUSTRY (BHUJIA, carbon dioxide from the air. It is also
1. ACTIVATED CARBON FROM CHANA CHUR ETC.) (E.O.UNIT) 8 Lacs extremely corrosive and should be handled
SAW DUST, RICE HUSK AND 53. NUTS, BOLTS, RIVETS & WASHERS 66 Lacs with great care. Adequate protection from
COCONUTSHELL 77 Lacs 54. OIL SEALS (E.O.UNIT) 36 Lacs
bodly contact with the solid form or
2. AGARBATTI SYNTHETIC concentrated solutions should be provided.
55. PAPER GLASSES FOR
PERFUMERY COMPOUNDS 74 Lacs It is also a fire hazard compound as it heats
BEVERAGE (E.O.UNIT) 68 Lacs
3. AIR CONDITIONERS & PARTS 49 Lacs spontaneously and may ignite combustible
56. PAN MASALA IN POUCH AND materials that are nearly. A large part of the
4. AUTOMATIC BISCUIT PLANT 69 Lacs TIN PACK SODA, MEETHA, huge amount used annually in the U.S. (
5. AFTER SHAVE LOTION 33 Lacs ZARDA & KIMAM (E.O.UNIT) 72 Lacs About 21/2 million tons) is produced by the
6. AYURVEDIC MEDICINES 69 Lacs 57. PAPER BAGS (SHOPPING BAGS) 32 Lacs electrolysis of the sodium chloride solutions
7. ALUMINIUM UTENSILS 3.61 Cr. 58. PAPPAD PLANT (AUTOMATIC) 30 Lacs in the electrolylic cells, such as the Hooxer,
8. BEER PLANT 15.33 Cr. 59. PICKLES, MURABBAS AND Nelson, Force, or Allen-Moore. Chlorine is a
9. BUFFALOW MEAT PROCESSING 2.37 Cr. SAUCES ETC. (E.O.UNIT) 46 Lacs by product of the reaction. Alternative
10. BANANA POWDER (E.O.UNIT) 69 Lacs 60. PLASTIC TOYS (E.O.UNIT) 7 Lacs process is the soda-lime method.
11. CEILING FAN (E.O.UNIT) 42 Lacs 61. POTATO WAFFERS/CHIPS (E.O.U) 97 Lacs Cost Estimation
12. COCONUT OIL FROM COPRA 1.06 Cr. 62. PAINT INDUSTRY (E.O.UNIT) 37 Lacs Land & Building (Area 6 Acres) Rs. 10.12 Cr.
13. COLD DRINKS 5 Lacs 63. PAPER CARRY BAGS 98 Lacs Plant & Machinery Rs. 28 Cr.
14. COMPUTER SOFTWARE (E.O.U) 2.61 Cr. 64. P.V.C. PIPES AND FITTINGS 1.57 Cr. W.C. for 1 Months Rs. 4.25 Cr.
15. CONFECTIONERY INDUSTRY Total Capital Investment Rs. 53.17 Cr.
65. PRESSURE COOKER (E.O.U) 42 Lacs
(TOFFEE & CANDY) (E.O.UNIT) 64 Lacs Rate of Return 16%
66. POTATO POWDER (E.O.UNIT) 1.96 Cr. Break Even Point 76%
16. CORN FLAKES 78 Lacs 67. RUBBER GOODS FROM
17. CHEWING TOBACCO (KHAINE) 21 Lacs WASTE RUBBER 29 Lacs
18. CALCIUM CARBONATE 3.36 Cr.
19. COSMETICS INDUSTRY
68. READYMADE GARMENT (E.O.U) 75 Lacs EMPTY HARD
69. RICE MILL 4.11 Cr.
(MODERN) (E.O.UNIT) 3.29 Cr. 70. SOCKS KNITTING 25 Lacs
GELATINE CAPSULES
20. CEMENT PAINT 11 Lacs 71. SOYABEAN PRODUCTS (E.O.U) 4.68 Cr.
21. C.P. BATHROOM FITTINGS 89 Lacs 72.SHAMPOO (E.O.UNIT) 29 Lacs Gelatin capsule was first invented in 1834 by
22. CARBON PAPER 43 Lacs 73. SUGAR PLANT (E.O.UNIT) 23.61 Cr. Mothes, a French pharmacy student in
23. CYCLE TYRES & TUBES (E.O.U) 3 Cr. 74. SAFED MUSLI CULTIVATION collaboration with a French pharmacist
24. DISPOSABLE PLASTIC SYRINGES & PROCESSING Dublanc. They used one piece olive shaped
(STERILIZED) (E.O.UNIT) 1.29 Cr. (EXTRACT & POWDER) (E.O.U) 62 Lacs structures which had to be sealed after filling
25. DAIRY PRODUCTS & MILK 75. STEVIA CULTIVATION with a drop of concentrated gelatin solution
PACKAGING (E.O.UNIT) 1.84 Cr. & EXTRACTION (E.O.UNIT) 1.24 Cr. and were counterparts of the modern day
26. DETERGENT CAKE & POWDER 6 Lacs 76. THINNERS 30 Lacs soft gelatin capsules. The inventors used
27. DETERGENT POWDER (E.O.U) 9 Lacs 77. TABLET, CAPSULES, the capsules to mask the tastes of obnoxious
28. EXTRACTION OF ESSENTIAL OILS (PHARMACEUTICAL UNIT) 48 Lacs materials. Mothes first sold empty shells but
(CARDAMOM, JEERA, AJOWAN, 78. TEA BAGS (E.O.UNIT) 69 Lacs later supplied only filled ones. As such other
GINGER OIL ETC) & PACKING 79. TEA PACKING & DISTRIBUTION 4.50 Cr. inventors tried to appear on the scene to
OF GROUND SPICE (E.O.UNIT) 58 Lacs 80. TOILET SOAP (E.O.UNIT) 84 Lacs overcome the patent of Mothes. Lehuby in
29. EXERCISE NOTE BOOK 81. TOMATO PRODUCTS IN 1846 invented a two piece structure which
& REGISTER (E.O.UNIT) 30 Lacs POUCHES (E.O.UNIT) 58 Lacs was identical with the present day hard
30. FLORICULTURE (CUT FLOWERS) 1.45 Cr. 82. WOODEN FURNITURE (E.O.U) 1.81 Cr. gelatin capsules. He called them ‘mes
31. FRUIT JUICE MAKING & 83. ZARDA KIMAM & TOBACCO 12 Lacs enveloppes medicamenteuse’ or medicinal
PACKING IN PLASTIC CONTAINERS
Each Project Report covers in this CD contains envelopes. the first British patent was
(POUCHES) (E.O.UNIT) 3.66 Cr. Introduction, Uses, Market, Process with granted to Murdoch in 1948 who was
32. FOOD DEHYDRATION (E.O.U) 2.24 Cr. Product Formulae, Suppliers of Plant and
Equipments, Cost Economics with Profitability
Lehuby’s agent. Lehuby’s process for
33. FOOD PROCESSING 1.13 Cr.
Analysis, BEP, Resources of Finance etc. Price production of gelatin shells was essentially
34. GARLIC OIL ——--—
of this CD containing all above 83 Project the one used today. The first large scale
35. GINGER OIL 69 Lacs Reports is just Rs. 22,602/- or US$ 565/-. manufacture of gelatin capsules was
36. GINGER PROCESSING (PEELING, Payable fully in advance through Draft/M.O./At
Par Cheque in favour of ENGINEERS INDIA
undertaken by Eli Lilly & co. In Hampshire. In
DRYING, GRINDING, BLEACHING
RESEARCH INSTITUTE, DELHI. U.S.A. the manufacture commenced nearly a
OF FRESH GINGER) (E.O.UNIT) 1.24 Cr.
Delivery within 1 day. century ago. Large scale machinery for
37. GUAR GUM 2.86 Cr. (To Order please dial : 98114-37895) manufacture of empty shells, which was full
38. HAND MADE PAPER (E.O.UNIT) 55 Lacs
automated, was designed in 1913. Filing and
39. HERBAL COSMETIC (E.O.UNIT) 76 Lacs
sealing machinery came into being in 1950.
40. HERBAL EXTRACTS (E.O.UNIT) 7.58 Cr.
41. JAM, JELLY, CHUTNEY, PICKLES
Patrons you can deposit the At first the devices were semi-automatic but
by 1960 fully automated versions were
AND SQUASHES (E.O.UNIT) 53 Lacs amount in EIRI Account marketed.
42. LEATHER, GARMENTS, SHOES
& CHAPPALS (E.O.UNIT) 2.64 Cr. HDFC BANK Cost Estimation
Plant Capacity 40,00,00,000 Nos./Annum
43. LATEX RUBBER CONDOMS (E.O.U) 52 Lacs CA-05532020001279 Land & Building (Area 1.5 Acres) Rs. 2.44 Cr.
44. MINIATURE CIRCUIT BREAKER 88 Lacs
45. MANGO PROCESSING & CANNING (RTGS/NEFT IFSC: Plant & Machinery
W.C. for 2 Months
Rs. 4.72 Cr.
Rs. 39 Lacs
(MANGO PULP) (E.O.UNIT) 49 Lacs
HDFC 0000553) Total Capital Investment
Rate of Return
Rs. 8.04 Cr.
18%
HI-Tech Projects, Oct' 2012 # 08 www.eiriindia.org

8. BATH SOAP
DYE LEVELLING AGENT (VARIOUS TYPES)
Processing of textile materials involves the It goes without saying that soap is
use of diverse types of compounds to perform indispensable to our daily life. Accordingly,
various functions. The compounds are the manufacturing industry should continue
variously known as textile auxiliaries, textile to develop as one of the most important
chemicals, textile process chemicals etc. industries. Soap may broadly be classified by
They may be broadly classified depending on use as follows:- a) Soap household (toilet
he purpose for which they are used into two soap, laundry soap etc.). b) Industrial soap. c)
groups (1) Those which are used in textile Special soap. Among them, the consumption
processing to serve some purpose or of special soap which is used for medical
purposes and after these purposes are purposes and shampooing is not large.
served, they have to be removed from the Industrial soap which is important, being
textile material being processed and (2) used in the textile industry etc. is not
those which continue to form an integral part consumed in a large quantity, either.
of the materials being processed by way of Household soap which is most important
either chemical reaction with the textile quantitatively accounts for the larger part of
substrate or mechanical deposition of water the consumption of soap. The production of ISBN- 8189765027 Price-1030/-
soluble or water insoluble substances in the laundry soap has sharply decreased in recent
textile substrate and are expected to remain years with the global spread of synthetic Hand Book Of Garments
on the material more or less permanently with detergents. Indeed, it appears as though
standing the subsequent rigorous action of soap has given place to synthetic detergents. Manufacturing Technology
varying degrees exerted on the end products However, toilet soap enjoys a stabilized The book covers Fabric objective Measurement for
during the use by the consumers. These two demand and its manufacture is not likely to Garment Industries, Common Problems & Solution in
classes may be called temporary and lose in importance for a long time to come. Enzyme/Garment Washing, Sewing Equipment, Body
permanent textile auxiliaries respectively. Measurement, Sewing Techniques, Garment
Levelling agents used in dyeing acid dyes on Cost Estimation Construction, Preparation of Fabrics for Garment making,
Plant Capacity 500 KGS/Day Qualities of A Well Finsihed Garment, Principles of Dress
wool or nylon as IN class of (normal dyeing) Designing, Figure Irregularitties, Renovation of
Land & Building (Area 1000 sq.mt.)Rs. 63 Lacs
vat dyes on cotton or carriers and dispersing Plant & Machinery Rs. 13 Lacs
Garments, Fabric Embellishment, Care of Clothing,
agents used in the dying of disperse dyes on Laundry Equipment, Special Laundry Treatments,
W.C. for 3 Months Rs. 37 Lacs Technology of Laundering, Disinfection and Storage of
polyester fibres and solution aids used in Total Capital Investment Rs. 1.15 Cr. Clothes, Selection of Household Linen, Selection of
dissolving sparingly soluble dyes in printing Rate of Return 41% Family Clothing, Plant Economics of Bra and Panty
pastes which normally contain a small Break Even Point 48% (Ladies Under Garments), Plant Economics of Hosiery
Products, Plant Economics of Laundry and Dry Cleaning,
amount of water are some examples of Plant Economics of Readymade Garments, Plant
temporary textile auxiliaries. Economics of Readymade Garments (100% EOU), Plant
Cost Estimation TOILET SOAP WITH Economics of Readymade Garments, Plant Economics of
Readymade Garments, Plant Economics of Readymade
Plant Capacity 1 MT./Day GLYCERINE TRANSPARENT SOAP Salwar Suit, Plant Economics of Readymade Salwar Suit,
Kurta Luggage.
Land & Building (Area 500 sq.mt.) Rs. 39 Lacs
Plant & Machinery Rs. 21 Lacs
W.C. for 1 Months Rs. 13 Lacs It goes without saying that soap is
Total Capital Investment Rs. 79 Lacs indispensable to our daily life. Accordingly, SOAP MANUFACTURING
Rate of Return 47% the manufacturing industry should continue
Break Even Point 61% to develop as one of the most important
industries. Soap may broadly be classified by
use as follows:- a) Soap household (toilet Household soap which is most important
quantitatively accounts for the larger part of
TECHNOLOGY OF soap, laundry soap etc.) b) Industrial soap.
the consumption of soap. The production of
c) Special soap. Among them, the
PETROCHEMICALS, consumption of special soap which is used laundry soap has sharply decreased in recent
for medical purposes and shampooing is not years with the global spread of synthetic
LUBRICANTS large. Industrial soap which is important, detergents. Indeed, it appears as though
soap has given place to synthetic detergents.
GREASES & PETROLEUM being used in the textile industry etc. is not
consumed in a large quantity, either. However, toilet soap enjoys a stabilized
demand and its manufacture is not likely to
REFINING Household soap which is most important
lose in importance for a long time to come. As
quantitatively accounts for the larger part of
ISBN- 8186732586 for the monthly production capacity of toilet
the consumption of soap. The production of
Price-1030/- laundry soap has sharply decreased in recent soap although there are plants which
years with the global spread of synthetic manufacture 500-1500 tonnes a month. The
The book covers Petroleum Refinery and
Petrochemicals, Hydrocarbons from Petroleum, detergents. Indeed, it appears as though soap making process roughly consists of
Petrochemicals, Industrial Organic Synthesis, soap has given place to synthetic detergents. saponification and moulding. There are
Lubricants, Manufacture of Oils and Greases, However, toilet soap enjoys a stabilized various methods of saponification. However,
Distillation of Crude Petroleum, Petroleum demand and its manufacture is not likely to the hot process may be called the best one
Products, Purification of Petroleum Products,
lose in importance for a long time to come. As because the quality of soap in superior and
Refining of Petroleum , Testing of Petroleum, this process turns out Glycerine as a by
Application of Lubricating Agents, Formulating and for the monthly production capacity of toilet
soap although there are plants which product. Various oils and fats are used as raw
Compounding of Lubricants, Reclamation of Used
manufacture 500-1500 tonnes a month. The materials for soap making tallow and
Lubricating Oil, Re-Refining of Used Lube Oil,
Formulating of Greases, Lubricants and Their soap making process roughly consists of conconut oil are mostly used in Japan. They
Manufacture, Various Formulations of Lubricants saponification and moulding. There are are mixed at a ratio of 70 to 80 percent of the
and Greases, Acetic Acid from Ethanol, Coolant various methods of saponification. former and 20 to 30 percent of the latter.
(Engine), Cutting Oil, Ethanol (Biofuel) from
Molasses, Formaldehyde, Food Grade Grease or Cost Estimation Cost Estimation
Lubricant, Gas filling of L.P.G. Cylinder, Grease Plant Capacity 20000 PCS/Day Plant Capacity 1000 KGS/Day
(Lithium Based), Lube Oil from CNSL to Reduce Land & Building (Area 1000 sq.mt.)Rs. 70 Lacs Land & Building (Area 2000 sq.mt.)Rs. 1.04 Cr.
Friction, Lube Oil and Grease, Petroleum Jelly, Plant & Machinery Rs. 32 Lacs Plant & Machinery Rs. 72 Lacs
Reclamation of used Engine Oil, Rust Prevention W.C. for 3 Months Rs. 1.05 Cr. W.C. for 3 Months Rs. 4.25 Cr.
Lube Oil, Silicon Grease, Wire Drawing Lubricants, Total Capital Investment Rs. 2.20 Cr. Total Capital Investment Rs. 6.20 Cr.
Suppliers of Plant & Machineries, Suppliers of Raw Rate of Return 90% Rate of Return 36%
Materials, List of Present Manufacturers. Break Even Point 33% Break Even Point 46%
HI-Tech Projects, Oct' 2012 # 09 www.eiriindia.org

9. START YOUR OWN AGRO FOOD INDUSTRY
CUT FLOWERS (EXPORT TOMATO KETCHUP,
ORIENTED) (GLADIOLI, MARIGOLD,
STATICE, CHRYSANTHEMUM, ROSE) VIRGIN COCONUT OIL TOMATO PUREE
WITH GREEN HOUSE & TOMATO JUICE
Flowers are symbol of beauty, love, affection, Copra is prepared from ripe or nearly ripe Tomato is a very popular vegetable
romance tranquility etc. Besides their nuts. The stage and period at which the nuts throughout the country and it is grown in
aesthetic value, they are important for their are harvested influence the quality of the many states. Apart from use in vegetables, its
economic uses, such as for cut-blooms and copra and the yield, Nuts harvested during down stream products like soup,
for extracting perfumes and other products. dry summer months give a higher yield than concentrates, sauce, puree, ketchup are also
In our country, flowers are sanctified and are those harvested during rainy months. equally popular and they have a longer
commonly used in worshipping the deities in Coconuts take generally 12 months to ripen, shelflife unlike fresh tomatoes. Tomato is
our homes and temples. We are intimately nuts harvested earlier than 10 months yield perishable and needs to be transported
associated with them, and on all festive copra of poor oil content. Fully mature nuts carefully to avoid damage during transit. With
occasions like marriages religious give high yields of copra of good quality. Two the advent of new technology, many down the
ceremonies and social functions, the use of types of copra are made milling copra and line products are made and are consumed
flowers and garlands has become almost edible copra. Nearly 4/5th of the copra round the year as table enrichers. Fresh
essential. A large genus of erect, same notes produced in India is of the former class. The Tomatoes are very refreshing and appetizing.
or climbing shrubs widely distributed in the quality of copra is judged from the amount of They are a good source of vitamin C. the main
temperate parts of the northern hemisphere oil it contains. Recorded oil percentages of tomato producing states are A.P. Bihar, U.P.,
and on tropical mountains. About ten species copra from various producing countries Punjab, M.P. Tamil Nadu, West Bengal and
have been introduced for cultivation as range from 57-75%. It has been pointed out Maharashtra. Two varieties of tomatoes are
ornamentals or for production of rose water that copra which is partially deteriorated available in India they are the large round one
and attar. The genus includes about 120 or through mould attack gives an abnormally which are quite sour and the longish type
more species a large majority of which high yield of oil. Similarly, copra from the which are sweetish and less sour. the
are native to the Asiatic region. It is divided kernel still remaining in 7 months old seeding procesed items from tomatoes include,
into four sub-genera of which three are has an oil content as high as 77%. The yield concentrates, juices, ketchup, and peeled
small and aberrant and the fourth, Eurosa, of oil from copra depends on the moisture tomatoes and purees. Most of the tomatoes
contains the roses proper. The important content of the copra and on the efficiency of products are made from tomato pulp, which is
ancestral species from which modern garden the milling equipment. unflavoured finally divided flesh and juice
roses have been bred are all to be found in Cost Estimation separated from skins and seeds. It is usually
four of the ten section of Eurosa. Plant Capacity 1200 Ltrs./Day concentrated to a greater or less degree
Gallicanae contains R. gallica, the French Land & Building (Area 1500 sq.ft.) Rs. 20 Lacs before use in other products or for canning.
Rose and R. damascena, the Damask Plant & Machinery Rs. 1.74 Cr. Cost Estimation
Rose, and two other species, all of which are W.C. for 3 Months Rs. 59 Lacs Plant Capacity 3300 PAC/Day
tetraploids with 28 chromosomes. Total Capital Investment Rs. 2.61 Cr. Land & Building (Area 1000 sq.mt.)Rs. 41 Lacs
Rate of Return 25% Plant & Machinery Rs. 26 Lacs
Cost Estimation Break Even Point 59% W.C. for 1 Months Rs. 20 Lacs
Plant Capacity Total Capital Investment Rs. 94 Lacs
Rose 40000 Rate of Return 31%
Gladioli 40000 Break Even Point 67%
Marigold (Ganda) 32000
Statice 25000
Chrysanthemum 27000
Land & Building (Area 8 Acres)
Plant & Machinery
Rs. 2.59 Cr.
Rs. 1.67 Cr.
NEW
W.C. for 1 Months
Total Capital Investment
Rate of Return
Rs. 15 Lacs
Rs. 4.51 Cr.
18%
BOOKS
Break Even Point 69% ON
FOOD
CITRUS FRUITS CULTIVATION &
&
PROCESSING TECHNOLOGY HERBS
ISBN NO. 9788189765996 Rs. 1230/-
Rs. 1130/-
The book Citrus Fruits Cultivation & Processing
Technology covers Citrus Industry in India,
Background, Cultivation of Citrus Fruits, Technique of
Hybridization, Influence of Climatic Factors, Soils
Requirement of Different Citrus Species, Establishing
an orchard, Seed Propagation, Citrus Rootstocks in
India, Nutrition, Irrigation Requirement of Citrus
Trees, Weed control in nurseries, Harvesting, Quality
MODERN RUBBER of Fruit, Post harvest Technology, Problems in
Citriculture, The Extraction of Orange Products,
CHEMICALS, COMPOUNDS Kagzi Lime Carbonated Beverage, Citric Acid from
Citrus Processing Wastes, Utilization of Kinnow
& RUBBER GOODS Waste in Value Added Products, Rangupur Lime
(Citrus Limonia Osbeck) Preparation and Storage of
Beverages, Citrus and Fortunella, Lists the Products
TECHNOLOGY which can be Obtained from Citrus Fruits, Citrus and
Other Fruit Juices, Spray Drying Technology for Fruit Rs. 2630/- Rs. 1380/-
ISBN-9788189765194 PRICE 1630/- Juice Drying, Processing of Citrus etc.
HI-Tech Projects, Oct' 2012 # 10 www.eiriindia.org