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Mhm presentacion general tegsa 3
- 1. Machinery Health Management Emerson Process Management Sistemas de Mantenimiento Predictivo y Protección Tecnología Energía Generación S.A. Victor Hugo Brizuela MHM Commercial
- 3. Optimización de Activos es Detectar fallas antes de que ocurran ... 0% 100% Optimización de Activos Controlable Predecible Impredecible Integridad del Equipo Tiempo
- 4. La Solución Completa para el Diagnóstico en Equipos Mecánicos y de Procesos.
- 5. Mechanical Asset Condition Monitoring Monitoreo Online contínuo ROI for Continuous Data Collection ROI for Periodic Data Collection 30% Importante 20% Secundario 20% No crítico 25% Esenciales 5% Critico Turbinas Compresores Calderas Ventiladores, bombas etc. Generadores Otro equipamiento
- 8. Analisis de Aceites Mini-lab 5200 Paso 2: Medida de Hierro y Agua Paso 1: Medida de Condición Química y Viscosidad Paso 3: Recuento Láser, distribución por tamaños Paso 4: Análisis WDA
- 15. Software AMS Machinery Health Manager Online - Offline
- 17. Herramientas Transientes: 51200 líneas
- 18. CSI 9420 Architectura AMS Machinery Manager
- 23. Combinando 4P en AMS Asset Graphics PERFORMANCE – Curvas y Deltas AMS Performance Advisor Performance
- 25. Beijing Datang Major power customers have chosen Emerson Process Management on their large unit fleets 8 Units 32 Units 16 Units 32 Units 47 Units 14 Units 43 Units 15 Units 32 Units 30 Units 26 Units 15 Units 7 Units 31 Units 12 Units Egyptian Electric Authority 15 Units
- 26. Sistemas Online Prediction/Protection Power Plants: ~282 units Online Systems: ~ 1420 units Protection only Power Plants: >300 units Protection Systems: >900 units
Notas del editor
- So we’ve looked at the individual components of online monitoring. We’ve brought them together to show you what the PlantWeb advantage is, but let’s look at this from another angle which is… “what problems are the customer’s going to face” and how do we link this to the new solution Emerson is launching. -------------- The sensors on the previous page are measuring position and vibration. The only part of the vibration information used by a protection system is the overall energy. It is analogous to only know how loud the music is playing, not what is actually playing. In other words, how violently is the machine vibrating, not what is actually vibration, or what is causing the vibration. The message here is almost ironic – we are making a huge deal out of extending PlantWeb to include machinery protection, and it is a big deal, because Emerson will go from participating in a less than $100M online prediction market to over a $1B online prediction and protection market. In fact, these systems are required, in some cases for the plant to get insurance, some plants will not start-up if these protection systems are not online. These protection systems are in nearly every plant with critical turbo machinery in the world. If the protection system tripped your turbine off line, and an overall vibration alert was all of the information you had, what would you do? This is the question from a PlantWeb perspective. What would you do? Protection by itself protects the asset, not your bottom line. There are no answers in this information, only questions.
- The top 5% represent the most critical assets. Typically these are compressors, turbines, boilers, and generators. In a service engagement you identify and number them using a structured process. Each of these top level critical assets should be considered for performance monitoring. At $30 per day max there is a very strong ROI story.
- The 5200 Trivector Analyzer uses a simple, 4-part test procedure to analyze an oil sample in about 7 minutes. Test 1 measures the dielectric of the oil sample, which gives an indication of the deterioration of the oil and whether it is the correct oil. Test 2 measures the water and ferrous content. Test 3 uses a laser particle counter to look for particulate contamination and particle size distribution. Test 4 is used to create a filter patch to trap particles for detailed wear debris analysis to determine root cause and severity. The combination of these 4 tests and viscosity using the 52DV digital viscometer gives a comprehensive analysis for industrial oil systems.
- A much safer, more efficient and more practical way to monitor your motor is using the flux coil. Because you place the coil on the outboard end of the motor over the fan shroud, electric leads need not be accessed. Data can be collected by anyone. Data can be collected as part of a regular vibration route if desired. Flux also tells you much more than just about the rotor. Flux can detect almost all defects that can occur in the stator.
- Here are others...
- Here are others...
- Since 40 – 50% of machine faults are process induced, “other” is likely due to the process. So feedback to operations is critical. Typically when something goes “bump”, your first question is, what were you doing? Operations is the answer to “what were you doing”. Vibration monitoring heard the bump.