1. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
Section 5 - Job Audit - Finished Product Review
Job Identity:
Customer:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
Question
#
5,1
5,2
5,3
5,4
5,5
Job Audit Question
Related
PSA Question #
Are contract review, advance
quality planning, FMEA, control
plans, etc., performed by qualified
individuals?
1.2
1.3
1.4
1.17
N/A
1,5
N/A
Does the plater have the proper
customer specifications for the
part?
Is a shop traveler created to meet
customer requirements?
Is material identification (part
numbers, lot numbers, contract
numbers, etc.) maintained
throughout the plating process?
Is there documented evidence of
Receiving Inspection?
5,6
Are the Loading / Racking
requirements identified?
5,7
Is the proper procedure or
process specification used?
Refer to Process Tables for
specific parameters. List
parameters that were verified in
this audit in the spaces provided
below.
1.6
2.1
2.2
2.3
2.4
2,1
1.6
2.7
2.9
1.5
1.6
2.1
2.11
2.13
Customer or Internal
Requirement
Job (Shop) Order or Reference
Documentation Requirement
Actual Condition
Pass / Fail
(Objective Evidence)
/ N/A
Existen planes avanzados de
calidad, AMFE, planes de control,etc
realizados por personas
cualificadas?
Tiene las especificaciones
apropiadas del cliente para esta
parte?
Existe una tienda (traveler shop) para
satisfacer las necesidades del
cliente?
Ser mantiene durante todo el
proceso de recubrimiento la
identificación del material?
(referencias, números de lotes,
números de contrato, etc)
Hay pruebas documentadas de la
inspección de recepción
Se identifican los requisitos de
carga/bastidores?
Se utiliza el procedimiento correcto o
especificación de proceso? Consulte
procesar tablas de parámetros
específicos. Lista de parámetros que
fueron verificados en esta auditoría
en los espacios proporcionados a
continuación.
2. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
Section 5 - Job Audit - Finished Product Review
Job Identity:
Customer:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
Question
#
Job Audit Question
Related
PSA Question #
Customer or Internal
Requirement
Job (Shop) Order or Reference
Documentation Requirement
Actual Condition
Pass / Fail
(Objective Evidence)
/ N/A
3. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
Section 5 - Job Audit - Finished Product Review
Job Identity:
Customer:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
Question
#
5,8
5.8.1
5.8.2
5.8.3
5.8.4
5.8.5
Job Audit Question
What are the product inspection
requirements?
Requirement: Plate Thickness
Test Method:
Test frequency or quantity:
Selection of samples:
Specification:
Requirement: Corrosion
Resistance
Test Method:
Test frequency or quantity:
Selection of samples:
Specification:
Requirement: Hydrogen
Embrittlement Relief (if
Applicable)
Test Method:
Test frequency or quantity:
Selection of samples:
Specification:
Requirement: Adhesion Test
Test Method:
Test frequency or quantity:
Selection of samples:
Specification:
Requirement: Alloy (if Applicable)
Test Method:
Test frequency or quantity:
Selection of samples:
Specification:
Related
PSA Question #
2,13
Customer or Internal
Requirement
Job (Shop) Order or Reference
Documentation Requirement
Actual Condition
Pass / Fail
(Objective Evidence)
/ N/A
Each part may have one or more requirements determined by the plating
specification. Parts must meet each requirement. List each requirement below and
validate.
Cuales son los requisitos de
inspección de producto?
Requisitos: espesor
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
Especificaciones
Requisitos: Resistencia a la
corrosión
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
Especificaciones
Requisitos: alivio de fragilización por
hidrogeno (si es aplicable)
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
Especificaciones
Requisitos: Test de adhesión
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
Especificaciones
Requisitos: aleación (si es aplicable)
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
Especificaciones
4. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
Section 5 - Job Audit - Finished Product Review
Job Identity:
Customer:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
Question
#
5.8.6
5.8.7
5.8.8
Job Audit Question
Requirement: Torque Tension (if
Applicable)
Test Method:
Test frequency or quantity:
Selection of samples:
Specification:
Requirement: Appearance
(Decorative)
Test Method:
Test frequency or quantity:
Selection of samples:
Specification:
Requirement: S.T.E.P.
(Decorative)
Test Method:
Test frequency or quantity:
Selection of samples:
Related
PSA Question #
Customer or Internal
Requirement
Job (Shop) Order or Reference
Documentation Requirement
Actual Condition
Pass / Fail
(Objective Evidence)
/ N/A
Requisitos: Tension de torsión (si es
aplicable)
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
Especificaciones
Requisitos: Apariencia (decorativo)
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
Especificaciones
Requisitos : S.T.E.P (decorativo)
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
5. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
Section 5 - Job Audit - Finished Product Review
Job Identity:
Customer:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
Question
#
5.8.9
5.8.10
5.8.11
5.8.12
Job Audit Question
Specification:
Requirement: Pore Count/Size
(Decorative)
Test Method:
Test frequency or quantity:
Selection of samples:
Specification:
Requirement: Ductility by foil
(Decorative)
Test Method:
Test frequency or quantity:
Selection of samples:
Specification:
Requirement: Internal Stress
(Decorative)
Test Method:
Test frequency or quantity:
Selection of samples:
Specification:
Requirement:Thermal Cycle
(Decorative Plastic)
Test Method:
Test frequency or quantity:
Selection of samples:
Specification:
Related
PSA Question #
Customer or Internal
Requirement
Job (Shop) Order or Reference
Documentation Requirement
Actual Condition
Pass / Fail
(Objective Evidence)
/ N/A
Especificaciones
Requisitos: Numero/tamaño poro
(decorativo)
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
Especificaciones
Requisitos: ductibilidad con papel
(decorativo)
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
Especificaciones
Requisitos: Stress interno
(decorativo)
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
Especificaciones
Requisitos: Ciclo térmico (plástico
decorativo)
Metodo de prueba
Prueba de frecuencia o cantidad
Selección de muestras
Especificaciones
6. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
Section 5 - Job Audit - Finished Product Review
Job Identity:
Customer:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
Question
#
Job Audit Question
Related
PSA Question #
Were appropriate process steps
signed off?
5.10
Were all inspection steps, as
documented in the control plan
performed?
5.11
Were steps/operations performed
that were not documented in the
control plan?
5.12
5.13
5.14
5.15
5.16
If additional steps were
performed, were they authorized?
If the order was certified, did the
certification accurately reflect the
process performed?
Was the certification signed by an
authorized individual?
Are the parts and containers free
of foreign objects or
contamination?
Packaging Requirements
Are packaging requirements
identified?
Job (Shop) Order or Reference
Documentation Requirement
Actual Condition
Pass / Fail
(Objective Evidence)
/ N/A
Responsabilidades del operador o
inspector
Operator or Inspector Responsibilities
5,9
Customer or Internal
Requirement
1.4
2.2
2.3
2.11
1.2
1.4
1.2
1.4
1.6
1.2
1.4
1.6
1.11
1.17
2.11
2.13
1,17
2,6
2,9
Fueron firmados los pasos
apropiados del proceso?
Estaban todas las medidad de
inspección, tal y como se documenta
en el plan de control realizadas?
Eran pasos/operaciones que no
estaban documentadas en el plan de
control?
Si se llevaron a cabo pasos
adicionales, fueron autorizados?
Si se certificó la orden, se reflejo la
certificación con exactitud en el
proceso realizado?
Estaba la certificación firmadas por el
personal autorizado?
Están las piezas y contenedores
libres de contaminación u objetos
extraños?
Requisitos de embalaje
Están identificados los requisitos de
embalaje?
7. CQI-11
Special Process: Plating System Assessment
Version 1 Issued 8/07
Section 5 - Job Audit - Finished Product Review
Job Identity:
Customer:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
Question
#
5.17
5.18
5.19
Job Audit Question
Are parts packaged to minimize
mixed parts (parts packed over
height of container)?
Shipping Requirements
Were the parts properly
identified?
Were the containers properly
labeled?
Related
PSA Question #
2,9
2,3
2.3
2.9
Customer or Internal
Requirement
Job (Shop) Order or Reference
Documentation Requirement
Actual Condition
Pass / Fail
(Objective Evidence)
/ N/A
Están las piezas embaladas para
minimizar las piezas mixtas (piezas
embaladas sobre la altura del
contenedor)
Requisitos de envío
Estaban las piezas debidamente
identificadas?
Estaban los contenedores
debidamente etiquetados?